AMENDED AND RESTATED SUPPLY AGREEMENT
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1.1.1 | “Acticoat Absorbent Dressing Product” means the Acticoat absorbent dressing product (referred to in FDA 510 K number K002896) which has the features set out in the Specifications set out in Schedule A and which was marketed and sold by Nucryst under the tradename “Acticoat Absorbent Dressing” immediately prior to the Original Effective Date, together with all Improvements thereto which Nucryst and S&N agree in writing to implement; | ||
1.1.2 | “Acticoat Moisture Control Dressing Product” means the Acticoat moisture control dressing product (referred to in FDA 510 K number K010447) which has the features set out in the Specifications set out in Schedule B and which was marketed and sold by Nucryst under the tradename “Acticoat Moisture Control Dressing” immediately prior to the Original Effective Date, together with all Improvements thereto which Nucryst and S&N agree in writing to implement; | ||
1.1.3 | “Acticoat Polyurethane Films” means the Acticoat product which has the features set out in the Specifications set out in Schedule C, together with all Improvements thereto which Nucryst and S&N agree in writing to implement; | ||
1.1.4 | “Acticoat Product” means the Acticoat product (referred to in FDA 510 K numbers K955453) which has the features set out in the Specifications set out in Schedule D and which was marketed and sold by Nucryst under the tradename “Acticoat” or “Acticoat Burn Dressing” immediately prior to the Original Effective Date, together with all Improvements thereto which Nucryst and S&N agree in writing to implement; | ||
1.1.5 | “Acticoat 7 Product” means the Acticoat product (referred to in FDA 510 K number K001519) which has the features set out in the Specifications set out in Schedule E and which was marketed and sold by Nucryst under the tradename “Acticoat 7” immediately prior to the Original Effective Date, together with all Improvements thereto which Nucryst and S&N agree in writing to implement; | ||
1.1.6 | “Acticoat Site Dressing Product” means the Acticoat product which has the features set out in the Specifications set out in Schedule F, together with all Improvements thereto which Nucryst and S&N agree in writing to implement; | ||
1.1.7 | “Acticoat” means the Acticoat Absorbent Dressing Product, the Acticoat Moisture Control Dressing Product, Acticoat Polyurethane Film, the Acticoat Product, the Acticoat 7 Product, Argencoat and Acticoat Site Dressing Product; | ||
1.1.8 | “Affiliates” means any Person that directly or indirectly controls, is controlled by, or is under common control with another Person. A Person shall be deemed to “control” another business entity if it owns, directly or indirectly, more than fifty percent (50%) of the outstanding voting securities, capital stock, partnership interest or other comparable equity or ownership interest of such Person. If the laws of the jurisdiction in which such Person operates |
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prohibit ownership of more than fifty percent (50%), control shall be deemed to exist at the maximum level of ownership allowed by such jurisdiction; | |||
1.1.9 | “Agreement” means this amended and restated supply agreement, together with all schedules hereto and any amendments to or restatements of this amended and restated supply agreement; | ||
1.1.10 | “Argencoat” means the Argencoat product (which incorporates the Nucryst Manufacturing Technology) marketed and sold by S&N and has the features set out in the Specifications set out in Schedule G; | ||
1.1.11 | “Business Day” means any day except a day that is a Saturday, a Sunday or a statutory holiday in Alberta; | ||
1.1.12 | “Claim” has the meaning attributed to that term in Section 9.4; | ||
1.1.13 | “Confidential Information” has the meaning attributed to that term in Section 8.1; | ||
1.1.14 | “Distribution Royalties” has the meaning attributed to that term in the License and Development Agreement; | ||
1.1.15 | “Effective Date” means 11:59 pm Calgary time on the 1st day of January, 2007, or such other time and date as the parties to this Agreement may agree upon in writing; | ||
1.1.16 | “Equipment” means the equipment listed in Schedule H; | ||
1.1.17 | “Escrow Agreement” means the manufacturing technology escrow agreement entered into between S&N, Westaim Biomedical Corp. (now Nucryst), Westaim Biomedical Inc. (now Nucryst Pharmaceuticals Inc.), and Montreal Trust Company of Canada (now Computershare Trust Company of Canada), together with all schedules thereto and any amendments to or restatements of such manufacturing technology escrow agreement; | ||
1.1.18 | “Event Milestone Payments” means payments under Section 6.4 of the License and Development Agreement; | ||
1.1.19 | “FDA” means the United States Food and Drug Administration, or any successor organization; | ||
1.1.20 | “Field” has the meaning attributed to that term in the License and Development Agreement; | ||
1.1.21 | “First Refusal Free Transfer Period” has the meaning attributed to that term in Section 12.7; |
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1.1.22 | “First Refusal Transfer Closing Date” has the meaning attributed to that term in Section 12.7; | ||
1.1.23 | “First Refusal Transfer Notice” has the meaning attributed to that term in Section 12.7; | ||
1.1.24 | “First Refusal Transfer Period” has the meaning attributed to that term in Section 12.7; | ||
1.1.25 | “Fixed Cost Portion of Fully Allocated Cost of Goods” means the portion of Fully Allocated Cost of Goods (without regard for the proviso in such definition concerning the limitation on the increase of the Fixed Cost Portion of Fully Allocated Cost of Goods) that does not relate in any way to: variable costs, including, without limitation, costs relating to raw materials and any other costs which increase or decrease depending upon the volume of Product produced; costs not within the control of S&N, including without limitation the costs of supplies or services provided by third parties; costs incurred as a result of complying with an order or request of a governmental authority or regulatory body that relates to manufacturing or the manufacturing facilities; and any costs resulting from increases in the amount of compensation to employees of S&N involved in the manufacturing of the Products if such increase was a part of a general increase in the amount of compensation to employees in similar positions within S&N; | ||
1.1.26 | “Force Majeure Event” means the events described in Section 12.1; | ||
1.1.27 | “Free Transfer Period” has the meaning attributed to that term in Section 12.6; | ||
1.1.28 | “Fully Allocated Cost of Goods” means with respect to the manufacture of a particular Product by S&N during any period in which S&N is practicing the Manufacturing License with respect to Products, the aggregate of: |
1.1.28.1 | direct material, direct labour and subcontracted costs incurred by S&N in connection with the procurement of raw materials or production, manufacture, processing, labeling, testing, transportation and packaging of such Product, and | ||
1.1.28.2 | S&N’s proportionate share of indirect costs incurred by S&N relating to the manufacturing and manufacturing facilities (“Manufacturing Costs”) related to such Product including administration and labour (in either case relating to the manufacturing), depreciation on equipment owned by S&N, rent, insurance, utilities, taxes (excluding taxes on income), repairs, maintenance, cleaning, training, quality control and the like, with such calculation to be made in accordance with Canadian GAAP. S&N’s proportionate share of such indirect costs shall be based on the percentage of the aggregate Manufacturing Costs in the reporting period for which S&N is responsible under this Agreement, |
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being, for Equipment [***]([***]) if Nucryst has relinquished its [***] reservation of capacity) less the proportion of Production Capacity (in excess of any such reserve capacity, if applicable) actually used by S&N in the reporting period for purposes authorized by this Agreement. |
provided, however, that for purposes of this Agreement, the Fixed Cost Portion of Fully Allocated Cost of Goods shall not rise from one calendar year to the next by a percentage amount that exceeds the greater of [***] and the percentage increase in the Consumer Price Index, as published by Statistics Canada, from such calendar year to the next; | |||
1.1.29 | “GAAP” means, as applicable, Canadian, United States or United Kingdom, generally accepted accounting principles consistently applied; | ||
1.1.30 | “Governmental Permits” has the meaning attributed to that term in Section 2.4; | ||
1.1.31 | “Improvements” has the meaning attributed to that term in the License and Development Agreement; | ||
1.1.32 | “Knowledge” means, in the case of S&N the actual knowledge of Xxxxxxx Xxxx, Xxxxx Xxxxxxx, Xxx Xxxxx, Xxxxxx Xxxxxx and Xxxxxx Xxxxx after reasonable inquiry, and, in the case of Nucryst, means the actual knowledge of Xxxxx Xxxx, Xxxxx Xxxxxx and Xxxxxxx Vatelero, after reasonable inquiry; | ||
1.1.33 | “License and Development Agreement” means the second amended and restated license and development agreement of even date herewith among Nucryst, Nucryst Pharmaceuticals Inc., X.X. Xxxxx & Nephew Limited and Xxxxx & Nephew, Inc., together with all schedules thereto and any amendments to or restatements of such agreement; | ||
1.1.34 | “Lien” means, with respect to any property, any assignment, mortgage, charge, pledge, lien, hypothec, conditional sale or title retention agreement, lease, levy, execution, seizure, attachment, garnishment or other similar encumbrance or security interest in respect of such property, howsoever arising (including, without limitation, pursuant to applicable law), whether absolute or contingent, fixed or floating, legal or equitable, perfected or otherwise; | ||
1.1.35 | “Manufacturing Assets” has the meaning attributed to that term in Section 12.6; | ||
1.1.36 | “Manufacturing License” has the meaning attributed to that term in Section 4.1.1.1; | ||
1.1.37 | “Negotiation Period” has the meaning attributed to that term in Section 12.6; |
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1.1.38 | “Net Sales” has the meaning attributed to that term in the License and Development Agreement; | ||
1.1.39 | “New Product” means any new product that the parties agree in writing to add to the scope of this Agreement, with mutually agreed upon Specifications to be evidenced in writing by the appending of an additional Schedule to this Agreement; | ||
1.1.40 | “Nucryst Indemnities” has the meaning attributed to that term in Section 9.1; | ||
1.1.41 | “Nucryst Know-How” has the meaning attributed to that term in the License and Development Agreement; | ||
1.1.42 | “Nucryst Manufacturing Technology” means, with respect to a particular Product in the Field, the proprietary technology relating to the manufacture of such Product owned by Nucryst or licensed in by Nucryst with the right to sublicense in the manner contemplated by this Agreement and which is necessary in connection with the manufacture of such Product; | ||
1.1.43 | “Nucryst Patent Rights” has the meaning attributed to that term in the License and Development Agreement; | ||
1.1.44 | “Nucryst Production Capacity” has the meaning attributed to that term in Section 11.2; and | ||
1.1.45 | “Offered Purchase Price” has the meaning attributed to that term in Section 12.7; | ||
1.1.46 | “Offered Purchase Terms” has the meaning attributed to that term in Section 12.7; | ||
1.1.47 | “Original Effective Date” means the 8th day of May 2001; | ||
1.1.48 | “Original Supply Agreement” has the meaning attributed to that term in the recitals to this Agreement; | ||
1.1.49 | “Party” means Nucryst or S&N, as the case may be, and “Parties” means Nucryst and S&N; | ||
1.1.50 | “Percentage Manufacturing Profit” means an amount equal to [***] of Net Sales for all Products; | ||
1.1.51 | “Person” means an individual, corporation, company, cooperative, partnership, trust, unincorporated association, entity with juridical personality or a governmental authority or body, and pronouns which refer to a Person have a similarly extended meaning; |
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1.1.52 | “Production Capacity” means the manufacturing capacity of the Equipment, reduced to take into account all down times including scheduled and unscheduled maintenance; | ||
1.1.53 | “Products” means Acticoat, Argencoat and includes any inventory of such Products existing as at the Effective Date, and any New Product and “Product” means any one of the Products; | ||
1.1.54 | “Purchase Option” has the meaning attributed to that term in Section 12.7; | ||
1.1.55 | “Qualifying Offer” has the meaning attributed to that term in Section 12.7; | ||
1.1.56 | “Regulatory Authority” means, with respect to a particular Product, those government agencies or authorities responsible for the approval of such Product in the United States, Canada and the European Union (taken as a whole, not individual member countries); | ||
1.1.57 | “Rejection Date” has the meaning attributed to that term in Section 2.2.4; | ||
1.1.58 | “Rejection Notice” has the meaning attributed to that term in Section 2.2.4; | ||
1.1.59 | “Rolling Forecast” has the meaning attributed to that term in Section 2.2.1; | ||
1.1.60 | “S&N Indemnities” has the meaning attributed to that term in Section 9.2; | ||
1.1.61 | “S&N Offer” has the meaning attributed to that term in Section 12.6; | ||
1.1.62 | “S&N Production Capacity” has the meaning attributed to that term in Section 11.2; | ||
1.1.63 | “S&N Purchase Price” has the meaning attributed to that term in Section 12.6; | ||
1.1.64 | “S&N Purchase Terms” has the meaning attributed to that term in Section 12.6; | ||
1.1.65 | “Sales Milestone Payments” means payments made to Nucryst under Section 6.5 of the License and Development Agreement; | ||
1.1.66 | “Sales Report” has the meaning attributed to that term in Section 3.2; | ||
1.1.67 | “Specifications” means, with respect to a particular Product, the specifications in relation to such Product set forth in the applicable Schedule for that Product to this Agreement or, with respect to a New Product, as agreed upon in writing by Nucryst and S&N, as such specifications may be amended from time to time by the written agreement of Nucryst and S&N; | ||
1.1.68 | “Survival Period” has the meaning attributed to that term in Section 12.9; |
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1.1.69 | “Technical Agreement” means the amended and restated technical agreement NC02 (issue number/year: 09/2005); | ||
1.1.70 | “Term” means the term of this Agreement as specified in Section 10.1; | ||
1.1.71 | “Territory” means, all countries of the world; | ||
1.1.72 | “Transfer Closing Date” has the meaning attributed to that term in Section 12.6; | ||
1.1.73 | “Transfer Notice” has the meaning attributed to that term in Section 12.6; | ||
1.1.74 | “Transfer Period” has the meaning attributed to that term in Section 12.6; | ||
1.1.75 | “Unit Price” has the meaning attributed to the term in Section 3.1. |
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2.2.1 | Nucryst agrees to supply to S&N and S&N agrees to purchase exclusively from Nucryst such quantities of such Product as S&N shall request monthly by |
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written purchase order, all in accordance with the terms of this Agreement. S&N shall, on a monthly basis during the Term (except during any period in which S&N is exercising its rights under the Manufacturing License in accordance with Article 4), provide Nucryst with a twelve (12) month rolling non-binding forecast of S&N’s estimated requirements (per calendar month during such twelve (12) month period) for Products (the “Rolling Forecast”). Such Rolling Forecast shall be provided to Nucryst no later than five (5) Business Days preceding the beginning of each calendar month and shall cover the twelve (12) month period commencing with the calendar month next following such calendar month (e.g., on or before September 21, 2001, S&N is required to provide Nucryst with an updated twelve (12) month Rolling Forecast for the period November 1, 2001 to October 31, 2002). S&N shall on a monthly basis request a supply of Products from Nucryst by way of written purchase orders. The purchase order for a particular month shall be delivered to Nucryst no later than [***] days preceding the beginning of a month. The minimum amount of the Product ordered by S&N for any particular month shall be [***] of the requirements last estimated for such month in the Rolling Forecast. Each purchase order shall be binding on S&N and Nucryst, provided, however, that, with respect to a particular month, in the event S&N’s purchase order exceeds [***] of the quantities of each Product last estimated for such month in the applicable Rolling Forecast, Nucryst shall not be obligated to fill the amount of such purchase order in excess of [***] (“Maximum Quantity”) but shall only be required to use reasonable commercial efforts to fill the amount of such purchase order in excess of the requirements last estimated for such month in the applicable Rolling Forecast. Further, notwithstanding the above, under no circumstances shall Nucryst be obligated to supply a quantity of Products over any period that exceeds the quantity of Products that can be produced by the Equipment during such period using the S&N Production Capacity. | |||
2.2.2 | Each purchase order issued by S&N shall specify a delivery date that shall be not less than [***] days from receipt of such purchase order by Nucryst; | ||
2.2.3 | all Products supplied by Nucryst to S&N shall conform to the applicable Specifications at the time of delivery by Nucryst to S&N; and | ||
2.2.4 | upon receipt of any Product, S&N may inspect such Product for conformance with the requirements of Section 2.2.3 and may, up to and including the date which is thirty (30) days after the date of receipt by S&N of such Product (the “Rejection Date”), reject the same by sending to Nucryst written notice (the “Rejection Notice”) of such rejection on or before the Rejection Date (specifying the nature of such non-conformance) if such Product does not conform to the requirements of Section 2.2.3. S&N shall be deemed to have accepted a particular delivery of such Product if S&N has not sent to Nucryst a Rejection Notice in connection with such delivery on or before the Rejection Date related to such delivery; provided, however, that S&N shall have the right to reject Product by delivery to Nucryst of a Rejection Notice after the |
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Rejection Date, as soon as is practicable following S&N becoming aware of the non-conformance of the Product, if such Product did not conform to the requirements of Section 2.2.3 at the time it was delivered to S&N and the nonconformance resulted from a latent defect not capable of being detected by S&N during a reasonable inspection of the Product at the time of delivery to S&N. If Nucryst disagrees with the alleged non-conformity of such Product, and after the Parties have endeavoured to settle such disagreement between themselves, then an independent laboratory, mutually agreed upon in writing by the Parties (acting reasonably), shall analyze samples of the alleged nonconforming Product to determine compliance. Nucryst and S&N shall be bound by the laboratory analysis of such alleged non-conformity of such Product with the requirements of Section 2.2.3. The cost incurred in connection with retaining the independent laboratory shall be borne by S&N if the Product in question is found to conform to the requirements of Section 2.2.3 and by Nucryst if the Product in question is found to not conform to the requirements of Section 2.2.3. To the extent it is determined that any Product supplied by Nucryst to S&N under this Agreement does not conform to the requirements of Section 2.2.3 and subject to Section 5.1 and any third party claim pursuant to Section 9.1(i), Nucryst’s sole obligation and S&N’s sole remedy shall be to have Nucryst replace such non-conforming Product at no additional cost to S&N. | |||
2.2.5 | Each party shall use its reasonable commercial efforts to comply, in all respects, with the Technical Agreement. If there is any conflict between the terms of this Agreement and the terms of the Technical Agreement, then the terms of this Agreement shall prevail (unless this Agreement specifically provides otherwise) and the conflicting or inconsistent terms of the Technical Agreement shall be disapplied to the extent of the conflict and/or inconsistency only. | ||
2.2.6 | In respect of any New Products, S&N and Nucryst agree to negotiate in good faith to conclude a “technical agreement” required by the Regulatory Authorities in respect of such New Product prior to the anticipated launch of such New Product. |
2.3.1 | a packing list which includes a purchase order reference number, part/lot number and quantities of each Product delivered; |
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2.3.2 | for deliveries to the US/Canada, Nucryst shall provide to the Largo QA department an electronic version of the certificate of analysis incorporating a statement of sterility; | ||
2.3.3 | for deliveries to the UK Warehouse (SNID), Nucryst shall provide to the Hull QA department an electronic version of the certificate of analysis incorporating a statement of sterility. |
2.4.1 | Nucryst represents and warrants to S&N that each Product will be produced in compliance with all applicable laws, the non-compliance with which would have a material adverse effect on Nucryst’s ability to meet its obligations under this Agreement in relation to such Product. Nucryst shall at all times relevant throughout the Term own, hold or possess all material licenses, franchises, permits, privileges, immunities, registrations, approvals (including, without limitation, regulatory approvals), authorizations and qualifications (“Governmental Permits”) necessary to allow it to manufacture and deliver the Products. All such Government Permits shall in all material respects be valid, subsisting and in good standing at all relevant times throughout the Term. | ||
2.4.2 | Nucryst represents and warrants that as of the date of the Original Supply Agreement it is the owner of the Nucryst Patent Rights and that such ownership is unencumbered by any lien or security interest granted by Nucryst and to the knowledge of Nucryst on the Original Effective Date, it is the owner of the Nucryst Know-How and the Nucryst Manufacturing Technology and that all material formal requirements in connection with the maintenance and continuation of the patents and trade-marks (including the payment of fees and taxes necessary for the continued use of and/or registration thereof) have been complied with as at the Original Effective Date. As at the Original Effective Date, Nucryst has no knowledge of any reason why any patent included in the Nucryst Patent Rights would be held to be invalid or otherwise unenforceable, of any reason why any patent application included in the Nucryst Patent Rights would be refused or withdrawn, of any reason why any Person would claim that the production, use or sale of Products would infringe its intellectual property rights or that any trade secret of another Person has been appropriated by Nucryst in the production of the Products. Nucryst has taken reasonable measures to avoid misappropriation of trade secrets or infringement of copyright. For purposes of this Section 2.4.2, it is acknowledged that “ownership” goes to title and not to right to use or exploit, and that title does not necessarily give the right to use or otherwise exploit. | ||
2.4.3 | Except as expressly provided in this Article 2, Nucryst makes no representation or warranty, whether express or implied, with respect to the Products including, without limitation, any representation as to fitness for a particular purpose or merchantable quality. |
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CONSIDERATION
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3.6.1 | deduct those taxes or other amounts from the amount of such payment due to the receiving Party, |
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3.6.2 | pay the taxes or other amounts to the proper taxing authority in a timely manner, and | ||
3.6.3 | send proof of payment to the receiving Party within sixty (60) days following that payment. |
MANUFACTURING LICENSE
4.1.1 | License to Make and Have Made in the Territory |
4.1.1.1 | With respect to Products, Nucryst hereby grants to S&N and its Affiliates a royalty-free license (or, where applicable, sublicense) under the Nucryst Manufacturing Technology to make and have made (including by any third party manufacturers) Products for sale by S&N in the Field in the Territory pursuant to the License and Development Agreement (the “Manufacturing License”); provided, however, that S&N may not practice the Manufacturing License until such time, if ever, as Nucryst has failed to cure a material supply difficulty or failed to satisfy S&N, acting reasonably, that it can cure such supply difficulty at least as well as S&N, all as described in Section 4.1.1.3. | ||
4.1.1.2 | Notwithstanding the foregoing, Nucryst agrees to advise S&N in a timely manner of any material supply difficulties with respect to a Product or Products experienced by Nucryst (including any caused by a Force Majeure Event) so that the Parties have an opportunity to discuss such difficulties and possible resolutions thereof at an early stage with a |
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view to avoiding the application of the Manufacturing License in relation to the Product or Products. | |||
4.1.1.3 | If Nucryst advises S&N of a supply difficulty pursuant to Section 4.1.1.2 or encounters one but does not notify S&N thereof and S&N desires to practice the Manufacturing License with respect to Products (in whole or in part), S&N will notify Nucryst in writing of such desire not earlier than [***] days following the commencement of the discussions referred to in Section 4.1.1.2 or, if no discussions occur because Nucryst failed to notify S&N of the supply difficulty, [***] days following the date S&N becomes aware of the supply difficulty. In that event, Nucryst shall have a period of [***] following receipt of the notice from S&N to either cure the supply difficulty or demonstrate to the satisfaction of S&N, acting reasonably, that it can cure the supply difficulty at least as well as S&N, having regard to the time and cost to implement the cure. If, by the end of the [***] period, and only in such circumstances, Nucryst has neither cured the supply difficulty nor demonstrated to the satisfaction of S&N, acting reasonably, that it can cure such difficulty at least as well as S&N, then S&N shall become entitled to practice the Manufacturing License with respect to such Product to the extent notified by S&N in its written notice to Nucryst. Except as expressly provided in Section 9.1 (insofar as it pertains to third party claims against S&N), the right to practice the Manufacturing License in relation to such Product will be S&N’s sole remedy for the actions of Nucryst giving rise to that right. S&N shall purchase from Nucryst such quantity of such Product and material intermediates as are then held by or on behalf of Nucryst for the purpose of manufacturing the Products. | ||
4.1.1.4 | During any period in which S&N is practicing the Manufacturing License with respect to Products, S&N shall: |
4.1.1.4.1 | be responsible for all aspects of the manufacture and supply of such Products assumed by S&N and, as a result, Nucryst shall, notwithstanding any provision to the contrary in this Agreement, be relieved from all obligations under this Agreement with respect to the manufacture and supply of such Products during such period, including without limitation any liability in respect thereof to S&N or any third party, except in relation to Products manufactured and supplied by Nucryst prior to the commencement of such period or after the conclusion of such period; | ||
4.1.1.4.2 | only modify the label of such Product to the extent required by the applicable Regulatory Authority. |
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4.1.1.5 | At the time that S&N is entitled to practice the Manufacturing License under this Section 4.1, the lease provided for in Article 11 shall be deemed to have been terminated, and Nucryst shall comply with the provisions in Section 11.5 with respect to expiry of the Term and the return of the Equipment. | ||
4.1.1.6 | If within one year after S&N begins to practice the Manufacturing License with respect to such Products in the Field in the Territory (to the extent requested by S&N in its written notice to Nucryst), Nucryst has demonstrated to the satisfaction of S&N, acting reasonably, the ability to once again manufacture such Products for sale in the Territory in compliance with the provisions of this Agreement at a price which is no more than the price charged to S&N by the third party manufacturing the Products under the Manufacturing Licence (or S&N’s Fully Allocated Costs of Goods incurred if it is exercising the Manufacturing Licence to manufacture the Products itself); and Nucryst has paid to S&N an amount equal to all of the costs directly incurred by S&N in establishing and terminating such manufacturing operations (including all capital expenditures or commitments to third parties in relation thereto made by S&N to enable it to manufacture and supply such Products), S&N shall, subject to then existing third party commitments, permit Nucryst to resume such manufacturing activities of such Products for sale in the Territory. S&N will use commercially reasonable efforts in structuring any third party arrangements to minimize the duration and scope of any such commitments so as to facilitate the resumption by Nucryst of manufacturing activities of such Products for sale in the Field in the Territory. Upon such resumption by Nucryst, the lease provided for in Article 11 shall resume and S&N will no longer be entitled to practice the Manufacturing License with respect to such Products in the Territory (except to the limited extent required to enable S&N to comply with then existing third party commitments regarding manufacture of such Products) until such time as the conditions described in Section 4.1.1.2 above recur and the procedures in Section 4.1.1.3 above have once again been complied with and S&N is thereby entitled to again practice the Manufacturing License. |
4.1.2 | Technology Transfer |
4.1.2.1 | In order to enable S&N to effectively exercise its rights under the Manufacturing License when applicable, Nucryst, S&N and certain other named parties have concurrently with this Agreement entered into the Escrow Agreement. Further, in the event that S&N becomes entitled to practice the Manufacturing License with respect to Products, Nucryst will release the Escrow Agreement and will provide S&N (and any third party appointed by S&N to manufacture the Products) with all technology, know-how, confidential information and all assistance |
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reasonably required to ensure a smooth and seamless transition of manufacturing of Products, including the ability to consult with Nucryst personnel involved in manufacturing Products and, if Nucryst has provided its prior written consent, the ability to make offers of employment to such personnel. | |||
4.1.2.2 | Any information received by S&N pursuant to Section 4.1.2 shall be subject to the confidentiality provisions of Article 8 and shall be deemed to be the Confidential Information of both S&N and Nucryst provided that S&N shall be entitled to disclose solely in accordance with Section 8.1 such information to all third party manufacturers retained by S&N to manufacture the Products pursuant to the Manufacturing License. S&N shall return any such information to Nucryst at such time as its ability to practice the Manufacturing License with respect to Products terminates (except that S&N may retain one copy for legal archival purposes). |
4.1.3 | Protection in Bankruptcy. The rights granted to S&N by Nucryst pursuant to this Section 4.1 constitute “intellectual property” (including as such term is defined under Section 101(35A) of the United States Bankruptcy Code) for purposes of applicable bankruptcy law (including Section 365(n) of the United States Bankruptcy Code). | ||
4.1.4 | Force Majeure Events. Notwithstanding any provision to the contrary in this Article 4, if S&N, but for the occurrence of a Force Majeure Event with respect to Nucryst, would be entitled to provide to Nucryst the written notice specified in Section 4.1.1.3, Nucryst shall be presumed to be the Party that is able to take the steps to relieve the effect of the occurrence of the Force Majeure Event (and thus rely on the provisions of Section 12.1), unless S&N can reasonably demonstrate at such time that S&N is materially better positioned to take the steps to relieve the effect of the occurrence of the Force Majeure Event (in which case S&N shall become entitled to practice the Manufacturing License, all as provided for in this Article 4, notwithstanding the occurrence of the Force Majeure Event). |
RECALLS AND COMPLAINTS
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INSURANCE
6.1.1 | Subject to adjustment as hereinafter provided, Nucryst shall, at its sole cost and expense, procure and maintain policies of commercial general liability insurance in amounts of not less than [***] per incident and [***] annual aggregate and naming S&N as an additional insured and of business interruption insurance in amounts of not less than five million dollars ($5,000,000) per incident and ten million dollars ($10,000,000) annual aggregate. Such commercial general liability insurance shall, among other things, provide (a) product liability coverage and (b) contractual liability coverage for Nucryst’s indemnification under Section 9.1. If Nucryst elects to self-insure all or part of the limits described above (including deductibles or retentions which are in excess of [***] annual aggregate), such self-insurance program must be reasonably acceptable to S&N. The minimum amounts of insurance coverage required under these provisions shall not be construed to |
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create a limit of Nucryst’s liability with respect to its indemnification obligation under Section 9.1. S&N and Nucryst agree to review on the fifth, tenth, fifteenth, etc., anniversary of the Effective Date the adequacy of the insurance requirements set forth in this Section 6.1.1 in the then current circumstances and to revise such requirements where appropriate, acting reasonably, to conform with the then current industry norms. For the avoidance of doubt, Nucryst shall be liable under all provisions of this Agreement whether or not it complies with the provisions of this Section 6.1.1. | |||
6.1.2 | Subject to adjustment as hereinafter provided, S&N shall, at its sole cost and expense, procure and maintain policies of commercial general liability insurance in amounts of not less than [***] per incident and [***] annual aggregate and naming Nucryst as an additional insured and of business interruption insurance in amounts of not less than five million dollars ($5,000,000) per incident and ten million dollars ($10,000,000) annual aggregate. Such commercial general liability insurance shall, among other things, provide (a) product liability coverage and (b) contractual liability coverage for S&N’s indemnification under Section 9.2. If S&N elects to self-insure all or part of the limits described above (including deductibles or retentions which are in excess of [***] annual aggregate), such self-insurance program must be reasonably acceptable to Nucryst. The minimum amounts of insurance coverage required under these provisions shall not be construed to create a limit of S&N’s liability with respect to its indemnification obligation under Section 9.2. S&N and Nucryst agree to review on the fifth, tenth, fifteenth, etc., anniversary of the Effective Date the adequacy of the insurance requirements set forth in this Section 6.1.2 in the then current circumstances and to revise such requirements where appropriate, acting reasonably, to conform with the then current industry norms. For the avoidance of doubt, S&N shall be liable under all provisions of this Agreement whether or not it complies with the provisions of this Section 6.1.2. |
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IMPROVEMENTS
CONFIDENTIALITY
8.1.1 | Except as otherwise expressly authorized in writing by the discloser or specifically provided for in this Agreement, all Confidential Information of the disclosing Party shall be held in strict confidence by the receiving Party and the receiving Party shall employ or cause to be employed diligent efforts and reasonable care in order to ensure that such Confidential Information is not made available to any third Party, excepting only as required under this Agreement including in connection with the exercise by S&N of its rights in relation to the Manufacturing License, where applicable or to the directors, officers, employees, agents and consultants of the receiving Party whose duties require disclosure of the same or as expressly authorized in writing and then (in any such case) only if the Parties to whom such Confidential Information is being disclosed have given to the disclosing Party an enforceable undertaking (in a form of contract used by the disclosing Party in its normal course of business and that that deals with equivalently sensitive information) not to disclose such Confidential Information to any other Party. |
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8.1.2 | Subject to Section 8.1.3, Confidential Information shall not include information that is in the public domain at the time of disclosure, that the recipient can demonstrate based on written records was lawfully already in its possession, that is approved in writing for release by the discloser or that is obtained by any Party to this Agreement from a third Party without obligation of confidence (provided, however, that no third Party from which the information is obtained has any obligation of confidence to any Parties to this Agreement) or that becomes public knowledge otherwise than through the fault of the recipient or any Person to whom it has disclosed the Confidential Information. | ||
8.1.3 | Disclosure of Confidential Information shall not be precluded if such disclosure is in response to a valid order of a court or other governmental body or of any political subdivision thereof or is otherwise required to be disclosed by law. Notwithstanding the foregoing, in the event that a Party is required to make a disclosure of the other Party’s Confidential Information pursuant to this Section 8.1.3, it will, except where impractical, give reasonable advance notice to the other Party of such disclosure and use its best efforts to secure confidential treatment of such information. | ||
8.1.4 | Confidential Information that is specific shall not be deemed to be within the public domain merely because it is embraced by general knowledge in the public domain. Further, any Confidential Information dealing with any combination of features of a specific matter shall not be deemed to be within the public domain, unless the combination of features and the principle of operation are in the public domain. | ||
8.1.5 | Each Party to this Agreement shall, upon the termination of this Agreement, return all corporeal Confidential Information to the owner of such Confidential Information with a written undertaking that no copies (electronic or otherwise) have been retained, except that the receiving Party may retain one (1) copy in its legal files solely to allow it to monitor its obligations hereunder. | ||
8.1.6 | Each of the Parties to this Agreement acknowledges that the other Party to this Agreement would suffer irreparable harm as a result of the breach of any of the non-disclosure and confidentiality obligations set forth in this Section 8.1 and that legal remedies are inadequate; therefore, each of the Parties to this Agreement agrees that, in addition to any damages and other remedies that the other Party to this Agreement may be entitled to as a result of such a breach, the other Party to this Agreement shall be entitled to seek an order from a court of competent jurisdiction restraining such Party from breaching or continuing to breach any of the provisions of this Section 8.1. | ||
8.1.7 | The covenants of the Parties under this Section 8.1 shall continue in full force and effect notwithstanding the termination of this Agreement by effluxion of time or otherwise. |
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9.3.1 | procure the right for Nucryst to continue using the allegedly infringing Nucryst Manufacturing Technology; or | ||
9.3.2 | replace or modify the Nucryst Manufacturing Technology as the case may be, so that it becomes non-infringing but has substantially equivalent capabilities as the infringing technology. |
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10.2.1 | by mutual written agreement of Nucryst and S&N, effective as of the time specified in such written agreement; | ||
10.2.2 | subject to Article 4, by one Party where the other Party fails to perform or observe in any material respect any material covenant, condition or provision of, or fails to rectify a material breach of, this Agreement, provided, however, that the Party alleging such failure to perform or observe or breach must first give the other Party written notice thereof, which notice must identify the failure to perform or observe or breach in reasonable detail and that the Party giving such notice views such alleged failure to perform or observe or breach as a basis for terminating this Agreement under this Section 10.2.2 and the Party receiving such notice must have failed to cure such alleged breach with in forty-five (45) days after receipt of such notice; | ||
10.2.3 | by one Party where the other Party institutes proceedings to be adjudicated a bankrupt or insolvent or to be wound-up, or consents to the institution of bankruptcy, insolvency or winding-up proceedings against it, or files a petition, answer or consent seeking dissolution or winding-up under any bankruptcy, insolvency or analogous laws, or if any such proceedings are commenced in respect of the Party and are not being contested in good faith (and with the intended result of such contestation being to suspend any adverse effect of such proceeding on the rights of the Party hereunder) within thirty (30) days after the other Party becomes aware thereof or if the other Party consents to the filing of any such petition or to the appointment of a receiver over its business and assets generally or makes a general assignment for the benefit of creditors, or admits in writing its inability to pay its debts generally as they become due; |
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10.2.4 | by one Party where the other Party institutes proceedings under the Companies’ Creditors Arrangement Act, the Bankruptcy and Insolvency Act or other similar legislation or the other Party seeks or takes any proceeding relating to a compromise or arrangement with creditors or claimants generally; or | ||
10.2.5 | by one Party where the other Party voluntarily suspends for more than thirty (30) Business Days all or substantially all of its business operations, other than suspensions of a temporary nature resulting from a strike or similar event not within the control of the Party or from a lock-out. |
11.1.1 | S&N leases the Equipment to Nucryst for the duration of the Term on the terms and conditions of this Agreement. |
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11.1.2 | The Equipment shall at all times be and remain the sole property of S&N and Nucryst shall have no right, title or interest in the Equipment unless specified in this Agreement. At S&N’s request Nucryst shall, at its own expense, affix and maintain on the Equipment in a manner satisfactory to S&N (acting reasonably) labels, plates or other marks supplied by S&N to identify the Equipment as property of S&N. | ||
11.1.3 | Subject to 11.2, Nucryst shall only be permitted to use the Equipment in connection with the manufacturing of the Products pursuant to this Agreement. | ||
11.1.4 | Nucryst shall not sub-let, assign or part with possession of the Equipment without the prior written consent of S&N, except for sub-lets or assignments to an Affiliate of Nucryst where Nucryst remains responsible to S&N for the performance of all obligations under this Agreement. | ||
11.1.5 | Nucryst shall, during the Term: |
11.1.5.1 | keep the Equipment free of all liens, charges and encumbrances whatsoever; | ||
11.1.5.2 | keep the Equipment in good repair, condition and working order and shall furnish all parts, mechanisms, devices and servicing so required, subject to 11.5 below; | ||
11.1.5.3 | comply with all applicable laws relating to the Equipment; and | ||
11.1.5.4 | pay all taxes associated with Nucryst’s use of the Equipment. |
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11.4.1 | For so long as the Equipment is in Nucryst’s possession, Nucryst assumes and shall bear the entire risk of loss, damage to or destruction of the Equipment from any cause whatsoever. Nucryst shall obtain and maintain for the Term, at its own expense, insurance against loss or damage to the Equipment including without limitation, loss by fire (including extended coverage), theft, collision and such other risks of loss as are customarily covered by insurance on such type of Equipment and by prudent operators of businesses similar to that in which Nucryst is engaged, in such amounts, in such form and with such insurers as shall be satisfactory to S&N, acting reasonably provided that the amount of such insurance shall not be less than the full replacement value of the Equipment. The insurance coverage shall be in favour of both S&N and Nucryst as named insureds, shall name S&N as first loss payee, and shall contain a clause requiring the insurer to give S&N at least fifteen (15) business days prior written notice of any alteration in the terms of or cancellation of the policy. On request, Nucryst shall furnish to S&N a certificate of insurance or other evidence satisfactory to S&N that such insurance coverage is in effect. Nucryst shall give S&N prompt notice of any damage to or loss of the Equipment or any part thereof. | ||
11.4.2 | If there is any damage to or loss of any part of the Equipment, Nucryst will at its expense make all proofs of loss and take all other steps necessary to recover insurance benefits, unless advised in writing by S&N that S&N desires to do so. Nucryst appoints S&N as its agent and attorney to make any claims and receive any payments pursuant to the insurance policies. Proceeds of insurance will be disbursed by S&N against invoices for repair, partial repair or replacement of the Equipment. However, if any part of the Equipment is lost, stolen, destroyed or damaged beyond repair for any reason, the Parties shall determine in good faith discussions whether Nucryst or S&N ought to replace the Equipment, such determination to be made in a manner substantially similar to that set out in Article 4 concerning curation of a material supply difficulty. |
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11.6.1 | As of the date of the Original Supply Agreement, S&N does not make, and there are no representations or warranties, express or implied, statutory or otherwise, with respect to the Equipment or this Agreement or any schedule or amendment hereto or affecting the rights of the Parties hereby and S&N shall not be deemed to make, now or hereafter at any time, any representation or warranty, express or implied, as to the quality of the material or workmanship of the Equipment, or the conformity of the Equipment to the provisions and specifications of Nucryst, or to the condition, design, merchantable quality, durability, operation or fitness for use or for any particular purpose of the Equipment or freedom thereof from any Liens or rights of others or any other representation or warranty whatsoever, express or implied with respect to the Equipment. | ||
11.6.2 | As of the date of the Original Supply Agreement, Nucryst does not make, and there are no representations or warranties, express or implied, statutory or otherwise, with respect to the Equipment or this Agreement or any schedule or amendment hereto or affecting the rights of the Parties hereby and Nucryst shall not be deemed to make, now or hereafter at any time, any representation or warranty, express or implied, as to the quality of the material or workmanship of the Equipment, or the conformity of the Equipment to the provisions and specifications of S&N, or to the condition, design, merchantable quality, durability, operation or fitness for use or for any particular purpose of the Equipment or freedom thereof from any Liens or rights of others or any other representation or warranty whatsoever, express or implied with respect to the Equipment. |
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12.1.1 | Means an event, the cause of which is beyond the reasonable control of the Party affected thereby and which could not reasonably have been foreseen and provided against, including, without limitation, acts of God, strikes, lock-outs or other labour or industrial disturbances, accidents, fires, explosions, weather conditions materially affecting or preventing work, inability to secure fuel, power, materials, contractors or labour, mechanical breakdown, failure of equipment or machinery, delays in transportation, wars, civil commotion, riot, sabotage, interruptions by government, court orders, or orders or rulings by regulatory bodies; provided that an event caused by or materially contributed to by a Party’s financial difficulty shall not be included as a force majeure event. | ||
12.1.2 | Notwithstanding any other provision of this Agreement, if by reason of Force Majeure, either Party is wholly or partly unable to perform certain of its obligations under this Agreement, it shall be relieved of those obligations to the extent, and for the period, that it is affected by Force Majeure, provided that the affected Party gives the other Party prompt notice of such inability and nature, cause and expected duration of the Force Majeure. The Party affected by Force Majeure shall use all reasonable efforts to remedy the situation and remove, so far as possible and with reasonable dispatch, the cause of its inability to perform, provided that there shall be no obligation on a Party so affected to settle labour disputes or to test or to refrain from testing the validity of any order, regulation or law in any court having jurisdiction. The Party affected by Force Majeure shall give prompt notice of the cessation and the cause thereof, and shall provide reports at least every seven (7) days as to its progress in dealing with the Force Majeure. Should the Force Majeure event continue for a period longer than thirty (30) business days, the Party shall no longer be relieved of its obligations under this Agreement. |
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Inc. 00000 Xxxxxxx Xxxx
X.X. Xxx 0000
Xxxxx, Xxxxxxx, 00000-0000
Attention: President
Facsimile: (000) 000-0000
0000 Xxxxxx Xxxx
Xxxxxxx, Xxxxxxxxx, 00000
Attention: General Counsel
Facsimile: (000) 000-0000
10102 – 000 Xxxxxx
Xxxx Xxxxxxxxxxxx, Xxxxxxx X0X 0X0
Attention: Vice President, Operations
Facsimile: (000) 000-0000
00 Xxxxxxx Xxxx, Xxxxx X
Xxxxxxxxx, XX 00000
Attention: President
Facsimile: (000) 000-0000
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12.11.1 | This Agreement shall not constitute or give rise to an agency, partnership or joint venture between the Parties and each Party’s performance hereunder is that of a separate, independent entity. | ||
12.11.2 | Nothing in this Agreement shall be deemed to be the grant by either Party to the other of any right, title or interest in any product, material or proprietary rights of the other except as may be expressly provided for in this Agreement. |
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Nucryst Pharmaceuticals Corp. | Xxxxx & Nephew Inc. | |||||||||
Per:
|
/s/ Xxxxxx X. Xxxxxxx | Per: | /s/ Xxxxxx Xxxxx | |||||||
Per:
|
/s/ Xxxxx X. Xxxxxx | Per: | /s/ Xxxxx X. Xxxxxxxx | |||||||
Xxxxx & Nephew, Inc. | ||||||||||
Per: | /s/ Xxxxxx Xxxxx | |||||||||
Per: | /s/ Xxxxx X. Xxxxxxxx | |||||||||
X.X. Xxxxx & Nephew Limited | ||||||||||
Per: | /s/ Xxxxxx Xxxxx | |||||||||
Per: | /s/ Xxxxx X. Xxxxxxxx | |||||||||
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DESIGN PROJECT: | Acticoat Absorbent Dressing (CE) | |||||
VERSION: | 2 |
1.0 | DESIGN DESCRIPTION |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat Absorbent Dressings manufactured in 10 cm x 12.5 cm (4” x 5”), 2 cm x 30 cm (3/4” x 12”) and 5 cm x 5 cm (2 ”x 2”) dressing sizes. | ||
1.1.2 | This product specification applies to Acticoat Absorbent Dressings identified with a CE xxxx and labeled for distribution outside North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | The dressing is constructed of one layer of silver coated (both sides) non-woven calcium alginate. |
2.2 | CONSTRUCTION |
2.2.1 | Single-ply silver coated (both sides) non-woven calcium alginate. |
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below: |
Product Size | Specification for | Specification for Dimension | ||
(on label) | Dimension 1 | 2 | ||
5 cm x 5 cm | 5.1 cm– 6.4 cm C | 5.1 cm – 6.4 cm P | ||
(2” x 2”) |
Page 1 of 7
Product Size | Specification for | Specification for Dimension | ||
(on label) | Dimension 1 | 2 | ||
10 cm x 12.5 cm | 10.2 cm– 11.4 cm C | 12.7 cm – 15.0 cm P | ||
(4” x 5”) | ||||
2 cm x 30 cm | 2.0 cm – 3.1 cm P | 30.5 cm – 35.0 cm C | ||
(3/4” x 12”) |
C = dimension established during crush cutting of master roll into smaller width mini rolls | |||
P = dimension established during packaging when the pads are cut off the smaller width mini rolls |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | both sides demonstrate a uniform color; | ||
• | no strong stripes, color fading, patches or other discoloration on either side; | ||
• | clean-cut edges; and | ||
• | no excessive melted or burnt patches, wrinkles, rips, tears, etc. on either side. |
2.5 | COLOR |
2.5.1 | The xxxxx/grey color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
3.0 | PERFORMANCE ATTRIBUTES |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa and Staphylococcus aureus in 2 hours achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.017. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 3 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZOI of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Absorbency |
• | When tested has a minimum absorbent capacity of 12 g PBS/g dressing. Reference WI-8.2.4-2.039. |
3.1.3 | Stability |
• | The shelf life of the dressing is 18 months when the dressing is stored in a dry place at temperatures of less than 25ºC. |
4.0 | STERILIZATION |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using electron beam (e-beam) irradiation. |
4.2 | STERILIZATION VALIDATION |
Page 2 of 7
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in three sizes: 10 cm x 12.5 cm (4” x 5”), 2 cm x 30 cm (3/4” x 12”) and 5 cm x 5 cm (2” x 2”). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front Tyvek 1073B (spunbonded polyolefin) coated with SBP 2000 and printed | |||
Back | Tyvek 1073B (spunbonded polyolefin) uncoated and unprinted | |||
Basis Weight | Front 2.57 ± 0.21 oz./sq. yd. (0.87 ± 0.07 grams/100 cm2) | |||
Back 2.20 ± 0.18 oz./sq. yd. (0.75 ± 0.06 grams/100 cm2) | ||||
Roll Widths | 5” ± 1/16” or 7” ± 1/16” | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone colors used for printing are as follows: |
• | Orange PMS 151C | ||
• | Black |
Certification | Technical specifications are certified for each lot of Tyvek packaging. | |||
Contents | One dressing per pouch. | |||
Dimensions |
Size | Width | Height | ||
5 cm x 5 cm | 127 mm | 178mm | ||
(2” x 2”) | (5”) | (7”) | ||
10 cm x 12.5 cm | 178 mm | 254mm | ||
(4” x 5”) | (7”) | (10”) | ||
2 cm x 30 cm | 127 mm | 292mm | ||
(3/4” x 12”) | (5”) | (11.5”) | ||
Label The | label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: |
• | the label is centered on the package; | ||
• | the printing is readable; and | ||
• | the label matches the dressing in the package. |
Page 3 of 7
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: |
• | the seals are at least 7 mm wide and centered on the package; and | ||
• | the Chevron seal is to the right of the label. |
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.007 and WI-8.2.4-2.003, if there is a continuous seal with no bubbles, blisters or other inconsistencies and a seal width of 3mm is maintained with the dye penetration test. | |||
Seal Strength | The seal strength is acceptable as per WI-8.2.4-2.006, if packaged pouches have a burst test pressure of at least 1.0 psig. | |||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. |
5.2.2 | Outer Packaging (Box) |
Composition | Cardboard, solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. | |||
Colors | The Pantone colors used for printing are as follows: |
• | Orange PMS 151C | ||
• | Black |
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. | |||
Contents | Packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
5 cm x 5 cm | 5 | |
(2” x 2”) | ||
10 cm x 12.5 cm | 5 | |
(4” x 5”) | ||
2 cm x 30 cm | 5 | |
(3/4” x 12”) |
Dimensions |
Size | Width | Height | Thickness | |||
5 cm x 5 cm | 130 mm | 181 mm | 19 mm | |||
(2” x 2”) | (5 1/8”) | (7 1/8”) | (3/4”) | |||
10 cm x 12.5 cm | 181 mm | 257 mm | 19 mm | |||
(4” x 5”) | (7 1/8”) | (10 1/8”) | (3/4”) | |||
2 cm x 30 cm | 130 mm | 295 mm | 25 mm | |||
(3/4” x 12”) | (5 1/8”) | (11 5/8”) | (1”) |
Inserts | Each box contains one product insert. | |||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. |
Page 4 of 7
5.2.3 | Outer Packaging (Case) |
Composition | Corrugated case Kraft 175B, silver, outside regular adhesive. | ||||
Appearance | White exterior, no wrinkles, straight folds, side glued with tuck ends. | ||||
Contents |
Size | Boxes/Case | |
5 cm x 5 cm | 20 | |
(2” x 2”) | ||
10 cm x 12.5 cm | 20 | |
(4” x 5”) | ||
2 cm x 30 cm | 20 | |
(3/4” x 12”) |
Dimensions |
Size | Width | Height | Length | |||
5 cm x 5 cm | 140 mm | 191 mm | 419 mm | |||
(2” x 2”) | (5 1/2”) | (7 1/2”) | (16 1/2”) | |||
10 cm x 12.5 cm | 191 mm | 267 mm | 546 mm | |||
(4” x 5”) | (7 1/2”) | (10 1/2”) | (211/2”) | |||
2 cm x 30 cm | 140 mm | 305 mm | 546 mm | |||
(3/4” x 12”) | (5 1/2”) | (12”) | (211/2”) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.4 | Product Insert |
Composition | Hammermill Bond/wr 24 lb., white paper. | |||
Dimensions | 525 mm x 200 mm (20 5/8” x 7 7/8”) folded to 75 mm x 200 mm (3” x 7 7/8”) with the English side facing out. | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone color used for printing is black. |
6.0 | LABELING |
6.1 | Languages appearing on the product labels and insert are French, German, Spanish, Italian, Dutch, Greek, Danish, Norwegian, Finnish, Swedish, Portuguese and English. | ||
6.2 | Label Specifications are maintained in the following documents: |
• | TYVEK – PS-0073 | ||
• | BOX – PS-0074 | ||
• | CASE – PS-0002 | ||
• | INSERT – PS-0075 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE |
7.1 | RAW MATERIAL TESTING | ||
Raw materials are tested (when applicable) and approved prior to use. |
Page 5 of 7
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the crush cutting, packaging, packing and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
7.2.3 | Requirements for WIP and Finished Product Testing |
Characteristic
|
Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Absorbency
|
WI-8.2.4-2.039 | As stated in section 3.1.2 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.88 – 2.0 mg/cm2 for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³ 0.70 mg/cm2 for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³ 0.30 mg/cm2 for finished product tested at the end of shelf life | ||
Pouch Label
Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size &
Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 | As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.007 | As stated in section 5.2.1 | ||
WI-8.2.4-2.003 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals |
||||||
Xxxxx & Nephew |
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9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat Absorbent Dressings (CE) has been implemented as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST |
||||||
Pharmaceuticals QA |
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DESIGN PROJECT:
VERSION: |
Acticoat Absorbent Dressing (NA) 2 |
|||||
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat Absorbent Dressings manufactured in 10 cm x 12.5 cm (4” x 5”) and 2 cm x 30 cm (3/4” x 12”) dressing sizes. | ||
1.1.2 | This product specification applies to Acticoat Absorbent Dressings labeled for distribution within North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | The dressing is constructed of one layer of silver coated (both sides) non-woven calcium alginate. |
2.2 | CONSTRUCTION |
2.2.1 | Single-ply silver coated (both sides) non-woven calcium alginate. |
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2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below: |
Product Size | Specification for | Specification for Dimension | ||
(on label) | Dimension 1 | 2 | ||
10 cm x 12.5 cm (4” x 5”) |
10.2 cm– 11.4 cm C | 12.7 cm – 15.0 cm P | ||
2 cm x 30 cm (3/4” x 12”) |
2.0 cm – 3.1 cm P | 30.5 cm – 35.0 cm C |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | both sides demonstrate a uniform color; | ||
• | no strong stripes, color fading, patches or other discoloration on either side; | ||
• | clean-cut edges; and | ||
• | no excessive melted or burnt patches, wrinkles, rips, tears, etc. on either side. |
2.5 | COLOR |
2.5.1 | The xxxxx/grey color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
3.0 | PERFORMANCE ATTRIBUTES | |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa and Staphylococcus aureus in 2 hours achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.017. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 3 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZ0I of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Absorbency |
• | When tested has a minimum absorbent capacity of 12 g PBS/g of dressing. Reference WI-8.2.4-2.039. |
3.1.3 | Stability |
• | The shelf life of the dressing is 18 months when the dressing is stored in a dry place at temperatures of less than 250C. |
Page 2 of 7
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using electron beam (e-beam) irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING | |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in two sizes: 10 cm x 12.5 cm (4” x 5”) and 2 cm x 30 cm (3/4” x 12”). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front Tyvek 1073B (spunbonded polyolefin) coated with SBP 2000 and
printed Back Tyvek 1073B (spunbonded polyolefin) uncoated and unprinted |
|||
Basis Weight | Front 2.57 ± 0.21 oz./sq. yd. (0.87 ± 0.07 grams/100 cm2) | |||
Back 2.20 ± 0.18 oz./sq. yd. (0.75 ± 0.06 grams/100 cm2) | ||||
Roll Widths | 5” ± 1/16” or 7” ± 1/16 ” | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C |
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• Black |
||||
Certification | Technical specifications are certified for each lot of Tyvek packaging. | |||
Contents | One dressing per pouch. | |||
Dimensions |
Size | Width | Height | ||
10 cm x 12.5 cm | 178 mm | 254 mm | ||
(4” x 5”) | (7”) | (10”) | ||
2 cm x 30 cm | 127mm | 292 mm | ||
(3/4” x 12”) | (5”) | (11.5”) |
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Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||||||
• the label is centered on the package; |
||||||||
• the printing is readable; and |
||||||||
• the label matches the dressing in the package. |
||||||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||||||
• the seals are at least 7 mm wide and centered on the package; and |
||||||||
• the Chevron seal is to the right of the label. |
||||||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.007 and WI-8.2.4- 2.003, if there is a continuous seal with no bubbles, blisters or other inconsistencies and a seal width of 3mm is maintained with the dye penetration test. | |||||||
Seal Strength | The seal strength is acceptable as per WI-8.2.4-2.006, if packaged pouches have a burst test pressure of at least 1.0 psig. | |||||||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. | |||||||
5.2.2 | Outer Packaging (Box) | |||||||
Composition | Cardboard, solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. | |||||||
Colors | The Pantone colors used for printing are as follows: | |||||||
• Orange PMS 151C |
||||||||
• Black |
||||||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||||||
Box Style | Notched reverse tuck end (French) box. | |||||||
Contents | Packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
10 cm x 12.5 cm (4” x 5”) |
5 | |
2 cm x 30 cm (3/4” x 12”) |
5 |
Size | Width | Height | Thickness | |||
10 cm x 12.5 cm (4” x 5”) |
181 mm (7 1/8”) |
10 1/8” (257 mm) |
19 mm (3/4”) |
|||
2 cm x 30 cm (3/4” x 12”) |
130 mm (5 1/8” ) |
295 mm (11 5/8”) |
25 mm (1”) |
Inserts | Each box contains one product insert. |
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Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. | |||||||
5.2.3 | Outer Packaging (Case) | |||||||
Composition | Corrugated case Kraft 175B, silver, outside regular adhesive. | |||||||
Appearance Contents |
White exterior, no wrinkles, straight folds, side glued with tuck ends. | |||||||
Size | Boxes/Case | |
10 cm x 12.5 cm (4” x 5”) |
12 | |
2 cm x 30 cm (3/4” x 12”) |
12 |
Size | Width | Height | Length | |||
10 cm x 12.5 cm | 191 mm | 267 mm | 254 mm | |||
(4” x 5”) | (7 1/2”) | (10 1/2”) | (10”) | |||
2 cm x 30 cm | 140 mm | 305 mm | 330 mm | |||
(3/4” x 12”) | (5 1/2”) | (12”) | (13”) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. | |||||||
5.2.4 | Product Insert | |||||||
Composition | Hammermill Bond/wr 24 lb., white paper. | |||||||
Dimensions | 76 mm x 305 mm (3” x 12”) with English printing on one side and French printing on the other side. | |||||||
Appearance | Clean, white, and no wrinkles or tears. | |||||||
Colors | The Pantone color used for printing is black. |
6.0 | LABELING | |
6.1 | English and French appear on all product labels and the insert. | |
6.2 | Label Specifications are maintained in the following documents: |
• | TYVEK – PS-0051 | ||
• | BOX – PS-0052 | ||
• | CASE – PS-0002 | ||
• | INSERT – PS-0049 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE | |
7.1 | RAW MATERIAL TESTING |
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7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the crush cutting, packaging, packing and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
7.2.3 | Requirements for WIP and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Absorbency
|
WI-8.2.4-2.039 | As stated in section 3.1.2 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.88 – 2.0 mg/cm2 for WIP and finished product | ||
XX0
XX Soluble Silver
|
WI-8.2.4-2.014 | ³ 0.70 mg/cm2 for WIP and finished product | ||
XX0
XX Soluble Silver
|
WI-8.2.4-2.014 | ³ 0.30 mg/cm2 for finished product tested at the end of shelf life | ||
Pouch Label Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size & Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 | As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.007 | As stated in section 5.2.1 | ||
WI-8.2.4-2.003 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals |
||||||
Xxxxx & Nephew |
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9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat Absorbent Dressings (NA) has been implemented as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
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DESIGN PROJECT: | Silver Coated Polyurethane Film | |||||
VERSION: | 1 |
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to silver coated polyurethane film. |
2.0 | PHYSICAL/PERFORMANCE ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | Silver coated perforated PU film wound contact layer on a paper backing. |
2.2 | SIZE |
2.2.1 | Roll width: 0.5m | ||
2.2.2 | Nominal roll length: 450m +/- 25m. 2.2.3 Minimum roll length: 100m | ||
2.2.3 | Minimum roll length: 100m |
2.3 | APPEARANCE |
2.3.1 | The appearance of the dressing is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | the silver coated polyurethane film is uniform in color; | ||
• | no strong stripes, color fading, patches or other discoloration on the silver coated polyurethane film. |
2.4 | COLOR |
2.4.1 | The xxxxx/grey color of the silver coated polyurethane film is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.5 | STABILITY |
2.5.1 | The shelf life of the PU film roll is 24 months from the date of coating when stored in its primary packaging in a dry place at temperatures of less than or equal to 25° C and 60% RH. |
Page 1 of 3
3.0 | STERILIZATION | |
3.1 | Silver coated polyurethane film is non-sterile. | |
4.0 | PACKAGING SPECIFICATION | |
4.1 | PRIMARY PACKAGING |
4.1.1 | Packaging |
• | Rolls are to be individually wrapped in two layers of Polypropylene/Polyethylene (PPPE) bags, capped on each end of the roll with a spacer spindle and place in a cardboard for shipping as per WI-7.5.5-1.004. |
4.1.2 | Package Identification |
• | The lot number, expiration date, and date of manufacture should be printed on the roll core. | ||
• | PU film rolls for Xxxxx and Nephew (UK) shall be labeled with Bulk Stock Code 18580057 |
4.2 | PACKAGING MATERIALS |
4.2.1 | Primary Packaging (bag) |
Composition | Front — 20 microns of printed oriented polypropylene laminated (OPP) to 50 microns of clear polyethylene (PE) Back — 20 microns of oriented polypropylene laminated (OPP) to 50 microns of clear polyethylene (PE) | |||
Film Thickness | PP – 20 um nominal | |||
PE – 50 um nominal | ||||
Basis Weight | 67.32 ± 6.73 g/m2 |
5.0 | LABELING | |
5.1 | The lot number is based upon the date of manufacture of the coated substrate. | |
5.2 | The silver coated polyurethane film has a shelf life of 24 months from the time of manufacture with no less than 20 months upon receipt of material by customer. | |
5.3 | The lot number and expiry date are specified in accordance with WI-7.5.3-1.001. | |
6.0 | QUALITY ASSURANCE | |
6.1 | RAW MATERIAL TESTING | |
Raw materials are tested (when applicable) and approved prior to use. |
Page 2 of 3
6.2 | PRODUCT TESTING |
6.2.1 | Work-In-Progress (WIP) |
• | Samples of silver coated PU film material are tested for color, appearance, total and NH4OH soluble silver. |
6.2.2 | Requirements for WIP/Finished Product Testing |
Characteristic | Procedure | Specification | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.75 mg/cm2 — 2.01 mg/cm2 for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³0.70 mg/cm2 |
6.3 | PRODUCT RELEASE |
6.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packaging and labeling activities as per WI-7.5.5-1.004; | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
7.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
||||||
Xxxxx & Nephew QA |
8.0 | IMPLEMENTATION | |
This Product Specification for Acticoat Site Dressings (NA) has been implemented as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
Page 3 of 3
DESIGN PROJECT: |
Acticoat™ Dressing (CE) | |||||
VERSION: | 3 |
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat Dressings manufactured in 5 cm x 5 cm (2” x 2”), 10 cm x 10 cm (4” x 4”), 10 cm x 20 cm (4” x 8”), 20 cm x 40 cm (8” x 16”), 40 cm x 40 cm (16” x 16”) and 10 cm x 120 cm (4” x 48”) dressing sizes. | ||
1.1.2 | This product specification applies to Acticoat Dressings identified with a CE xxxx and labeled for distribution outside of North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | The dressing is constructed of one layer of rayon/polyester gauze (Sontara) and two layers of silver coated high density polyethylene net (HDPE net). |
2.2 | CONSTRUCTION |
2.2.1 | Three-ply dressing consisting of one layer of Sontara, ultrasonically laminated between two layers of silver coated HDPE net. |
Page 1of 9
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below. |
Product Size | Specification for | Specification for | ||
(on label) | Dimension 1 | Dimension 2 | ||
5 cm x 5 cm (2” x 2”) |
5.1 cm – 6.3 cm S | 5.1 cm – 7.4 cm P | ||
10 cm x 10 cm (4” x 4”) |
10.2 cm – 11.4 cm S | 10.2 cm – 12.5 cm P | ||
10 cm x 20 cm (4” x 8”) |
10.2 cm – 11.4 cm S | 20.3 cm – 22.6 cm P | ||
20 cm x 40 cm (8” x 16”) |
20.3 cm – 22.6 cm P | 40.6 cm – 41.8 cm S | ||
40 cm x 40 cm (16” x 16”) |
40.6 cm – 41.8 cm S | 40.6 cm – 42.9 cm P | ||
10 cm x 120 cm (4” x 48”) |
10.2 cm – 11.4 cm S | 121.9 cm – 135.0 cm |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | bluish side facing out on one side (top) and in on the other side (bottom) of the laminated dressing; | ||
• | top side demonstrates a uniform color; | ||
• | no strong stripes, melted or burnt patches on either side; | ||
• | uniform pattern of attachment points; | ||
• | clean-cut edges; and | ||
• | no excessive pitting, rips, tears, etc on either side |
2.5 | COLOR |
2.5.1 | The color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.6 | LAMINATION STRENGTH |
2.6.1 | The lamination of the sample is acceptable as per WI-8.2.4-2.010, if each layer is securely joined. |
3.0 | PERFORMANCE ATTRIBUTES | |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa in 30 minutes achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.033. |
Page 2 of 9
• | Maintains antimicrobial activity when tested as demonstrated by a 3 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZOI of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Stability |
• | The shelf life of the dressing is 30 months when the dressing is stored in a dry place at less than 25° C. |
3.1.3 | Adhesion/Abrasion |
• | Minimal loss of silver (Category 4A or 5A) when subjected to an adhesion test. Reference WI-8.2.4-2.036. | ||
• | Minimal loss of silver (Category 1 or 2) when subjected to an abrasion test. Reference WI-8.2.4-2.037. |
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using gamma irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING | |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in six sizes: 5 cm x 5 cm (2”x2”), 10 cm x 10 cm (4” x 4”), 10 cm x 20 cm (4” x 8”), 20 cm x 40 cm (8” x 16”), 40 cm x 40 cm (16” x 16”) and 10 cm x 120 cm (4” x 48”). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front Tyvek 1073B (spunbonded polyolefin) coated with SBP 2000 and printed | |||
Back Tyvek 1073B (spunbonded polyolefin) uncoated and unprinted |
Page 3 of 9
Basis Weight | Front 2.57 ± 0.21 oz./yd2 (0.87 ± 0.07 g/100 cm2) | |||
Back 2.20 ± 0.18 oz./yd2 (0.75 ± 0.06 g/100 cm2) | ||||
Roll Widths | 4.5”, 6.5” and 11” ± 1/16” | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C |
||||
• Black |
||||
Certification | Technical specifications are certified for each lot of Tyvek packaging. | |||
Contents | One dressing per pouch. The 10 cm x 120 cm (4” x 48”) dressings are rolled onto a polystyrene core and secured in place with a Tyvek ring. The 40 cm x 40 cm (16” x 16”) dressings are folded twice and the 20 cm x 40 cm (8” x 16”) dressings are folded once. | |||
Dimensions |
Size | Width | Length | ||
5 cm x 5 cm | 114 mm | 152 mm | ||
(2” x 2”) | (4.5”) | (6”) | ||
10 cm x 10 cm | 165 mm | 216 mm | ||
(4” x 4”) | (6.5”) | (8.5”) | ||
10 cm x 20 cm | 165 mm | 318 mm | ||
(4” x 8”) | (6.5”) | (12.5”) | ||
20 cm x 40 cm | 279 mm | 330 mm | ||
(8” x 16”) | (11”) | (13”) | ||
40 cm x 40 cm | 279 mm | 330 mm | ||
(16” x 16”) | (11”) | (13”) | ||
10 cm x 120 cm | 165 mm | 305 mm | ||
(4” x 48”) | (6.5”) | (12”) |
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• the label is centered on the package; |
||||
• the printing is readable; and |
||||
• the label matches the dressing in the package. |
||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• the seals are at least 7 mm wide and centered on the package; and |
||||
• the Chevron seal is to the right side of the label. |
||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.003 and WI-8.2.4- 2.007, if there is a continuous seal with no bubbles, blisters or other inconsistencies, and a seal width of 3mm is maintained with the dye penetration test. |
Page 4 of 9
Seal Strength | The seal strength is acceptable as per WI-8.2.4-2.006, if flat packages have a burst test pressure of a least 1.0 psig. | |||||||
The seal strength of 10 cm x 120 cm (4” x 48”) packages is acceptable as per WI-8.2.4-2.024, if packages have a tensile strength of at least 0.5 lbs. | ||||||||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. | |||||||
5.2.2 | Outer Packaging (Box) | |||||||
Composition | Cardboard solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. | |||||||
Colors | The Pantone colors used for printing are as follows: | |||||||
• Orange PMS 151C |
||||||||
• Black |
||||||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||||||
Box Style | Notched reverse tuck end (French) box. | |||||||
Contents | Flat packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. Bulging packages are oriented with the label facing towards the front of the box with the label oriented in the same direction as the box label. |
Size | Packages/Box | |
5 cm x 5 cm (2” x 2”) |
5 | |
10 cm x 10 cm | 5 | |
(4” x 4”) | ||
10 cm x 10 cm | 12 | |
(4” x 4”) | ||
10 cm x 20 cm | 12 | |
(4” x 8”) | ||
20 cm x 40 cm | 6 | |
(8” x 16”) | ||
40 cm x 40 cm | 6 | |
(16” x 16”) | ||
10 cm x 120 cm | 6 | |
(4” x 48”) |
Page 5 of 9
Size | Width | Height | Thickness | |||
5 cm x 5 cm | 117 mm | 156 mm | 19 mm | |||
(2” x 2”) Pkg of 5 | (4 5/8”) | (6 1/8”) | (3/4”) | |||
10 cm x 10 cm | 168 mm | 219 mm | 25 mm | |||
(4” x 4”) Pkg of 12 | (6 5/8”) | (8 5/8”) | (1”) | |||
10 cm x 10 cm | 168 mm | 219 mm | 19 mm | |||
(4” x 4”) Pkg of 5 | (6 5/8”) | (8 5/8”) | (3/4”) | |||
10 cm x 20 cm | 168 mm | 321 mm | 25 mm | |||
(4” x 8”) | (6 5/8”) | (12 5/8”) | (1”) | |||
20 cm x 40 cm | 283 mm | 333 mm | 25 mm | |||
(8” x 16”) | (11 1/8”) | (13 1/8”) | (1”) | |||
40 cm x 40 cm | 283 mm | 333 mm | 25 mm | |||
(16” x 16”) | (11 1/8”) | (13 1/8”) | (1”) | |||
10 cm x 120 cm | 168 mm | 318 mm | 168 mm | |||
(4” x 48”) | (6 5/8”) | (12 1/2”) | (6 5/8”) |
Inserts | Each box contains one product insert. | |||||||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. | |||||||
5.2.3 | Outer Packaging (Case) |
|||||||
Composition | Corrugated case Kraft 175B, silver, outside regular adhesive. | |||||||
Appearance | White exterior, no wrinkles, straight folds, side glued with tuck ends. | |||||||
Contents |
Size | Boxes/Case | |
5 cm x 5 cm (2” x 2”) |
20 | |
10 cm x 10 cm (4” x 4”) Pkg of 12 |
20 | |
10 cm x 10 cm (4” x 4”) Pkg of 5 |
10 | |
10 cm x 20 cm (4” x 8”) |
20 | |
20 cm x 40 cm (8” x 16”) |
20 | |
40 cm x 40 cm (16” x 16”) |
5 | |
10 cm x 120 cm (4” x 48”) |
4 |
Page 6 of 9
Size | Width | Height | Length | |||
5 cm x 5 cm | 127 mm | 165 mm | 419 mm | |||
(2” x 2”) | (5”) | (6 1/2”) | (16 1/2”) | |||
10 cm x 10 cm | 178 mm | 229 mm | 559 mm | |||
(4” x 4”) Pkg of 12 | (7 ”) | (9”) | (22”) | |||
10 cm x 10 cm | 178 mm | 229 mm | 216 mm | |||
(4” x 4”) Pkg of 5 | (7”) | (9”) | (81/2”) | |||
10 cm x 20 cm | 178 mm | 330 mm | 559 mm | |||
(4” x 8”) | (7”) | (13”) | (22”) | |||
20 cm x 40 cm | 292 mm | 343 mm | 559 mm | |||
(8” x 16”) | (11 1/2”) | (13 1/2”) | (22”) | |||
40 cm x 40 cm | 292 mm | 343 mm | 140 mm | |||
(16” x 16”) | (11 1/2”) | (13 1/2”) | (5 1/2”) | |||
10 cm x 120 cm | 178 mm | 349 mm | 660 mm | |||
(4” x 48”) | (7”) | (13 3/4”) | (26”) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. | |||||||
5.2.4 | Product Insert | |||||||
Composition | Hammermill Bond/wr 24 lb., white paper. | |||||||
Dimensions | 707 mm x 240 mm (27.8” x 9.4”) folded to 101 mm x 240 mm (4.0” x 9.4 ”) with the English side facing out. | |||||||
Appearance | Clean, white, and no wrinkles or tears. | |||||||
Colors | The Pantone color used for printing is black. |
6.0 | LABELLING | |
6.1 | Languages appearing on the product labels and insert are French, German, Spanish, Italian, Dutch, Greek, Danish, Norwegian, Finnish, Swedish, Portuguese and English. | |
6.2 | Label specifications are maintained in the following documents: |
• | Tyvek – PS-0057 | ||
• | Box – PS-0058 | ||
• | Case – PS-0002 | ||
• | Insert – PS-0061 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE | |
7.1 | RAW MATERIAL TESTING |
7.1.1 | Raw materials are tested (when applicable) and approved prior to use. |
Page 7 of 9
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the laminating, packaging, packing and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
7.2.3 | Requirements for WIP and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Lamination
|
WI-8.2.4-2.010 | As stated in section 2.6 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.42 – 0.67 mg/cm2 for one layer
0.84 – 1.34 mg/cm2 for two layers |
||
NH4OH
Soluble Silver
|
WI-8.2.4-2.014 | >43% of the total silver for WIP and finished product | ||
NH4OH
Soluble Silver
|
WI-8.2.4-2.014 | >35% of the total silver for finished product tested at end of shelf life | ||
Pouch Label Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size & Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 WI-8.2.4-2.024 | As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.003 WI-8.2.4-2.007 | As stated in section 5.2.1 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
||||||
Xxxxx & Nephew QA |
Page 8 of 9
9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat Dressings (CE) is approved for use as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
Page 9 of 9
DESIGN
PROJECT:
|
Acticoat™ Dressing (NA) | |||
VERSION:
|
3 |
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat Dressings manufactured in 2” x 2” (5 cm x 5 cm), 4” x 4” (10 cm x 10 cm), 5” x 5” (12.5 cm x 12.5 cm), 4” x 8” (10 cm x 20 cm), 8” x 16” (20 cm x 40 cm), 16” x 16” (40 cm x 40 cm) and 4” x 48 “ (10 cm x 120 cm) dressing sizes. | ||
1.1.2 | This product specification applies to Acticoat Dressings labeled for distribution within North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | The dressing is constructed of one layer of rayon/polyester gauze (Sontara) and two layers of silver coated high density polyethylene net (HDPE net). |
2.2 | CONSTRUCTION |
2.2.1 | Three-ply dressing consisting of one layer of Sontara, ultrasonically laminated between two layers of silver coated HDPE net. |
Page 1 of 9
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below. |
Product Size | Specification for | Specification for | ||
(on label) | Dimension 1 | Dimension 2 | ||
5 cm x 5 cm
(2” x 2”)
|
5.1 cm – 6.3 cm S | 5.1 cm – 7.4 cm P | ||
10 cm x 10 cm
(4” x 4”)
|
10.2 cm – 11.4 cm S | 10.2 cm – 12.5 cm P | ||
12.5 cm x 12.5 cm
(5” x 5”)
|
12.7 cm – 13.9 cm S | 12.7 cm – 15.0 cm P | ||
10 cm x 20 cm
(4” x 8”)
|
10.2 cm – 11.4 cm S | 20.3 cm – 22.6 cm P | ||
20 cm x 40 cm
(8” x 16”)
|
20.3 cm – 22.6 cm P | 40.6 cm – 41.8 cm S | ||
40 cm x 40 cm
(16” x 16”)
|
40.6 cm – 41.8 cm S | 40.6 cm – 42.9 cm P | ||
10 cm x 120 cm
(4” x 48”)
|
10.2 cm – 11.4 cm S | 121.9 cm – 135.0 cm P |
S | = | dimension established during slitting of the master roll into smaller width mini rolls |
P | = | dimension established during packaging when the pads are cut off the smaller width mini rolls |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | bluish side facing out on one side (top) and in on the other side (bottom) of the laminated dressing; | ||
• | top side demonstrates a uniform color; | ||
• | no strong stripes, melted or burnt patches on either side; | ||
• | uniform pattern of attachment points; | ||
• | clean-cut edges; and | ||
• | no excessive pitting, rips, tears, etc on either side. |
Page 2 of 9
2.5 | COLOR |
2.5.1 | The color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.6 | LAMINATION STRENGTH |
2.6.1 | The lamination of the sample is acceptable as per WI-8.2.4-2.010, if each layer is securely joined. |
3.0 | PERFORMANCE ATTRIBUTES | |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa in 30 minutes achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.033. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 3 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZOI of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Stability |
• | The shelf life of the dressing is 30 months when the dressing is stored in a dry place at less than 25#‹ C. |
3.1.3 | Adhesion/Abrasion |
• | Minimal loss of silver (Category 4A or 5A) when subjected to an adhesion test. Reference WI-8.2.4-2.036. | ||
• | Minimal loss of silver (Category 1 or 2) when subjected to an abrasion test. Reference WI-8.2.4-2.037. |
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using gamma irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Gamma irradiation should not exceed 50.0 kGy. |
Page 3 of 9
5.0 | PACKAGING | |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in seven sizes: 5 cm x 5 cm (2” x 2”), 10 cm x 10 cm (4” x 4”), 12.5 cm x 12.5 cm (5” x 5”), 10 cm x 20 cm (4” x 8”), 20 cm x 40 cm (8” x 16”), 40 cm x 40 cm (16” x 16”) and 10 cm x 120 cm (4” x 48“). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition
|
Front | Tyvek 1073B (spunbonded polyolefin) coated with SBP 2000 and printed | ||
Back | Tyvek 1073B (spunbonded polyolefin) uncoated and unprinted | |||
Basis Weight
|
Front | 2.57 + 0.21 oz./yd2 (0.87 + 0.07 g/100 cm2) | ||
Back | 2.20 + 0.18 oz./yd2 (0.75 + 0.06 g/100 cm2) | |||
Roll Widths | 4.5 “, 6.5”, 7.5” or 11” ± 1/16” | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C | ||||
• Black | ||||
Certification | Technical specifications are certified for each lot of Tyvek packaging. | |||
Contents | One dressing per pouch. The 4” x 48” (10 cm x 120 cm) dressings are rolled onto a polystyrene core and secured in place with a Tyvek ring. The 16” x 16” (40 cm x 40 cm) dressings are folded twice and the 8” x 16” (20 cm x 40 cm) dressings are folded once. | |||
Dimensions |
Size | Width | Length | ||
5 cm x 5 cm (2” x 2”)
|
114 mm (4.5”) | 152 mm (6”) | ||
10 cm x 10 cm (4” x 4”)
|
165 mm (6.5”) | 216 mm (8.5”) | ||
12.5 cm x 12.5 cm (5” x 5”)
|
191 mm (7.5”) | 241 mm (9.5”) | ||
10 cm x 20 cm (4” x 8”)
|
165 mm (6.5”) | 318 mm (12.5”) | ||
20 cm x 40 cm (8” x 16”)
|
279 mm (11”) | 330 mm (13”) | ||
40 cm x 40 cm (16” x 16”)
|
279 mm (11”) | 330 mm (13”) | ||
10 cm x 120 cm (4” x 48”)
|
165 mm (6.5”) | 305 mm (12”) |
Page 4 of 9
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• the label is centered on the package; | ||||
• the printing is readable; and | ||||
• the label matches the dressing in the package. | ||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• the seals are at least 7 mm wide and centered on the package; and | ||||
• the Chevron seal is to the right of the label. | ||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.003 and WI-8.2.4- 2.007, if there is a continuous seal with no bubbles, blisters or other inconsistencies, and a seal width of 3mm is maintained with the dye penetration test. | |||
Seal Strength | The seal strength is acceptable as per WI-8.2.4-2.006, if flat packages have a burst test pressure of a least 1.0 psig. | |||
The seal strength of 10 cm x 120 cm (4” x 48”) packages is acceptable as per WI-8.2.4-2.024, if packages have a tensile strength of at least 0.5 lbs. | ||||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. | |||
5.2.2 | Outer Packaging (Box) | |||
Composition | Cardboard solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C | ||||
• Black | ||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. |
Page 5 of 9
Contents
|
Flat packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. Bulging packages are oriented with the label facing towards the front of the box with the label oriented in the same direction as the box label. |
Size | Packages/Box | |||
5 cm x 5 cm (2” x 2”) |
5 | |||
10 cm x 10 cm (4” x 4”) |
5 | |||
12.5 cm x 12.5 cm (5” x 5”) |
5 | |||
10 cm x 20 cm (4” x 8”) |
12 | |||
20 cm x 40 cm (8” x 16”) |
6 | |||
40 cm x 40 cm (16” x 16”) |
6 | |||
10 cm x 120 cm (4” x 48”) |
6 |
Dimensions |
Size | Width | Height | Thickness | |||
5 cm x 5 cm (2” x 2”)
|
117 mm (4 5/8”) | 156 mm (6 1/8”) | 19 mm (3/4”) | |||
10 cm x 10 cm (4” x 4”)
|
168 mm (6 5/8”) | 219 mm (8 5/8”) | 19 mm (3/4”) | |||
12.5 cm x 12.5 cm (5” x 5”)
|
194 mm (7 5/8”) | 244 mm (9 5/8”) | 19 mm (3/4”) | |||
10 cm x 20 cm (4” x 8”)
|
168 mm (6 5/8”) | 321 mm (12 5/8”) | 25 mm (1”) | |||
20 cm x 40 cm (8” x 16”)
|
283 mm (11 1/8”) | 333 mm (13 1/8”) | 25 mm (1”) | |||
40 cm x 40 cm (16” x 16”)
|
283 mm (11 1/8”) | 333 mm (13 1/8”) | 25 mm (1”) | |||
10 cm x 120 cm (4” x 48”)
|
168 mm (6 5/8”) | 318 mm (12 1/2”) | 168 mm (6 5/8”) |
Inserts | Each box contains one product insert. | |||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. | |||
5.2.3 | Outer Packaging (Case) | |||
Composition | Corrugated case Kraft 175B, silver, outside regular adhesive. |
Page 6 of 9
Appearance Contents
|
White exterior, no wrinkles, straight folds, side glued with tuck ends. |
Size | Boxes/Case | |||
5 cm x 5 cm |
20 | |||
(2” x 2”)
10 cm x 10 cm |
20 | |||
(4” x 4”)
12.5 cm x 12.5 cm |
5 | |||
(5” x 5”)
10 cm x 20 cm |
20 | |||
(4” x 8”)
20 cm x 40 cm |
20 | |||
(8” x 16”)
40 cm x 40 cm |
5 | |||
(16” x 16”)
10 cm x 120 cm |
4 | |||
(4” x 48”) |
Dimensions |
Size | Width | Height | Length | |||
5 cm x 5 cm
(2” x 2”)
|
127 mm (5”) | 165 mm (6 1/2”) | 419 mm (16 1/2”) | |||
10 cm x 10 cm
(4” x 4”)
|
178 mm (7 ”) | 229 mm (9”) | 216 mm (81/2”) | |||
12.5 cm x 12.5 cm
(5” x 5”)
|
178 mm (8”) | 229 mm (10”) | 216 mm (41/4”) | |||
10 cm x 20 cm
(4” x 8”)
|
178 mm (7”) | 330 mm (13”) | 559 mm (22”) | |||
20 cm x 40 cm
(8” x 16”)
|
292 mm (11 1/2”) | 343 mm (13 1/2”) | 559 mm (22”) | |||
40 cm x 40 cm
(16” x 16”)
|
292 mm (11 1/2”) | 343 mm (13 1/2”) | 140 mm (5 1/2”) | |||
10 cm x 120 cm
(4” x 48”)
|
178 mm (7”) | 349 mm (13 3/4”) | 660 mm (26”) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. | |||
5.2.4 | Product Insert | |||
Composition | Hammermill Bond/wr 24 lb., white paper. | |||
Dimensions | 3” x 11” (7.6 cm x 27.9 cm). | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone color used for printing is black. |
Page 7 of 9
6.0 | LABELLING | |
6.1 | Languages appearing on the product labels and insert are French and English. | |
6.2 | Label specifications are maintained in the following documents: |
• | Tyvek – PS-0017 | ||
• | Box – PS-0004 | ||
• | Case – PS-0002 | ||
• | Insert – PS-0005 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE | |
7.1 | RAW MATERIAL TESTING |
7.1.1 | Raw materials are tested (when applicable) and approved prior to use. |
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the laminating, packaging, packing and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
7.2.3 | Requirements for In-Process and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Lamination
|
WI-8.2.4-2.010 | As stated in section 2.6 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.42 – 0.67 mg/cm2 for one layer 0.84 – 1.34 mg/cm2 for two layers | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | > 43% of the total silver for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | > 35% of the total silver for finished product tested at end of shelf life | ||
Pouch Label Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size & Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 WI-8.2.4-2.024 | As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.003 WI-8.2.4-2.007 | As stated in section 5.2.1 |
7.3 | PRODUCT RELEASE |
Page 8 of 9
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
||||||
Xxxxx & Nephew QA |
9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat™ Dressings (NA) is approved for use as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
Page 9 of 9
DESIGN PROJECT:
|
Acticoat™ 7 Dressing (CE) | |
REVISION:
|
3 |
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat™ 7 Dressings manufactured in 2” x 2” (5 cm x 5 cm), 4” x 5” (10 cm x 12.5 cm) and 6” x 6” (15 cm x 15 cm) dressing sizes. | ||
1.1.2 | This product specification applies to Acticoat 7 Dressings identified with a CE xxxx and labeled for distribution outside of North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | Materials | ||
The dressing is constructed of two layers of rayon/polyester gauze (Sontara) and three layers of silver coated high density polyethylene net (HDPE net). |
2.2 | CONSTRUCTION |
2.2.1 | Five-ply dressing consisting of two layers of Sontara ultrasonically laminated between three layers of silver-coated HDPE net. |
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample fall within the dimensions defined in the table below. |
Product Size | Specification for | Specification for | ||
(on label) | Dimension 1 | Dimension 2 | ||
5 cm x 5 cm | 5.1 cm — 6.3 cm S | 5.1 cm — 7.4 cm P | ||
(2” x 2”) | ||||
10 cm x 12.5 cm | 10.3 cm — 11.4 cm S | 12.8 cm — 15.0 cm P | ||
(4” x 5”) | ||||
15 cm x 15 cm | 15.3 cm — 16.4 cm S | 15.3 cm — 17.5 cm P | ||
(6” x 6”) |
S = dimension established during slitting of master roll into smaller width mini rolls |
P = dimension established during packaging when the pads are cut off the smaller width mini rolls |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | bluish side faces out on one side (top) and in on the other side (bottom) of the laminated dressing; | ||
• | top side demonstrates a uniform color; | ||
• | no strong stripes, melted or burnt patches on either side; | ||
• | uniform pattern of attachment points; | ||
• | clean-cut edges; and | ||
• | no excessive pitting, rips, tears, etc on either side. |
2.5 | COLOR |
2.5.1 | The blue color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by Quality Color Standard. |
2.6 | LAMINATION STRENGTH |
2.6.1 | The lamination of the sample is acceptable as per WI-8.2.4-2.010, if each layer is securely joined. |
3.0 | PERFORMANCE ATTRIBUTES |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa in 30 minutes achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.033. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 7 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZOI of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Stability |
The shelf life of the dressing is 30 months when the following conditions apply: | |||
• | The shelf life of the dressing is 30 months when the dressing is stored in a dry place at less than 25#‹ C. |
3.1.3 | Adhesion/Abrasion |
• | Minimal loss of silver (Category 4A or 5A) when subjected to an adhesion test. Reference WI-8.2.4-2.036. | |
• | Minimal loss of silver (Category 1 or 2) when subjected to an abrasion test. Reference WI-8.2.4-2.037. |
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using gamma irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Gamma irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in three sizes: 2” x 2” (5 cm x 5 cm), 4” x 5” (10 cm x 12.5 cm) and 6” x 6” (15 cm x 15 cm). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front | Tyvek 1073B (Spunbonded polyolefin) coated with SBP 2000 and printed | ||||
Back | Tyvek 1073B (Spunbonded polyolefin) uncoated and unprinted | |||||
Basis Weight | Front | 2.57 ± 0.21 oz./sq. yd. (8.71 ± 0.71 mg/cm2) | ||||
Back | 2.20 + 0.18 oz./yd2 (0.75 + 0.06 g/100 cm2) | |||||
Roll Widths | 4.5”, 6.5” or 8.5” ± 1/16” | |||||
Appearance | Clean, white and no wrinkles or tears. |
Colors | The Pantone colors used for printing are as follows: | ||||||
• | Orange PMS 151C |
||||||
• | Black |
||||||
Certification | Technical specificat ions are certified for each lot of Tyvek packaging. | ||||||
Contents | One dressing per pouch. | ||||||
Dimensions |
Size | Width | Length | ||
2” x 2” | 4.5” | 6” | ||
(5 cm x 5 cm) | (114 mm) | (152 mm) | ||
4” x 5” | 61/2” | 8 1/2” | ||
(10 cm x 12.5 cm) | (165 mm) | (216 mm) | ||
6” x 6” | 81/2” | 101/2” | ||
(15 cm x 15 cm) | (216 mm) | (267 mm) |
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• the label is centered on the package; |
||||
• the printing is readable; and, |
||||
• the label matches the dressing in the package. |
||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• the seals are at least 7 mm wide and centered on the package; and |
||||
• the Chevron seal is to the right of the label. |
||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.003 and WI-8.2.4- 2.007, if there is a continuous seal with no bubbles, blisters or other inconsistencies, and a seal width of 3mm is maintained with the dye penetration test. | |||
Seal Strength | Package pouches have a burst test pressure of at least 1.0 psig as per WI-8.2.4-2.006. | |||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. | |||
5.2.2
|
Outer Packaging (Box) | |||
Composition | Cardboard, solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. |
Page 4 of 7
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C |
||||
• Black |
||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. | |||
Contents | Packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
2” x 2” | 5 | |
(5 cm x 5 cm) | ||
4” x 5” | 5 | |
(10 cm x 12.5 cm) | ||
6” x 6” | 5 | |
(15 cm x 15 cm) |
Size | Width | Height | Thickness | |||
2” x 2” | 4 5/8” | 6 1/8” | 3/4” | |||
(5 cm x 5 cm) | (117 mm) | (156 mm) | (19 mm) | |||
4” x 5” | 6 5/8” | 9 5/8” | 3/4” | |||
(10 cm x 12.5 cm) | (168 mm) | (244 mm) | (19 mm) | |||
6” x 6” | 8 5/8” | 10 5/8” | 3/4” | |||
(15 cm x 15 cm) | (219 mm) | (270 mm) | (19 mm) |
Inserts | Each box contains one product insert. | |||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. | |||
5.2.3
|
Outer Packaging (Case) | |||
Composition | Corrugated case Kraft 175B, silver, outside regular adhesive. | |||
Appearance | White exterior, no wrinkles, straight folds, side glued with tuck ends. | |||
Contents |
Size | Boxes/Case | |
5 cm x 5 cm | 20 | |
(2” x 2”) | ||
4” x 5” | 10 | |
(10 cm x 12.5 cm) | ||
6” x 6” | 10 | |
(15 cm x 15 cm) |
Page 5 of 7
Size | Width | Height | Length | |||
2” x 2” | 5” | 6 1/2” (165 | 16 1/2” (419 | |||
(5 cm x 5 cm) | (127 mm) | mm) | mm) | |||
4” x 5” | 7” | 10” | 8 1/2” | |||
(10 cm x 12.5 cm) | (178 mm) | (254 mm) | (216 mm) | |||
6” x 6” | 9” | 11” | 8 1/2” | |||
(15 cm x 15 cm) | (229 mm) | (279 mm) | (216 mm) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. | |||
5.2.4
|
Product Insert | |||
Composition | Hammermill Bond/ 24 lb., white paper. | |||
Dimensions | 3” x 11” (7.6 cm x 27.9 cm). | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone color used for printing is black. |
6.0 | LABELING |
6.1 | Languages appearing on the product labels and insert are English and French. |
6.2 | Label specifications are maintained in the following documents: |
• | Tyvek – PS-0062 | ||
• | Box – PS-0063 | ||
• | Case – PS-0002 | ||
• | Insert – PS-0064 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE |
7.1 | RAW MATERIAL TESTING |
7.1.1 | Raw materials are tested (when applicable) and approved prior to use. |
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the product occur during the laminating, packaging, casing and boxing processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
Page 6 of 7
7.2.3 | Requirements for In-Process and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Lamination
|
WI-8.2.4-2.010 | As stated in section 2.6 | ||
WI-8.2.4-2.014 | 0.42 – 0.67 mg/cm2 for one layer | |||
Total Silver |
||||
1.26 – 2.01 mg/cm2 for three layers | ||||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³ 45% of the total silver for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³ 35% of the total silver for finished product tested at end of shelf life | ||
Pouch Label Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size & Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 WI-8.2.4-2.024 |
As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.003 WI-8.2.4-2.007 |
As stated in section 5.2.1 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST
Pharmaceuticals QA |
||||||
Xxxxx & Nephew QA |
9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat™ 7 Dressings (CE) is approved for use as specified below: |
Implementation | ||||||
Name/Signature | Title | Date: | ||||
NUCRYST QA |
Page 7 of 7
DESIGN PROJECT: |
Acticoat™ 7 Dressing (NA) | |||
REVISION: |
3 |
1.0 | DESCRIPTION |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat™ 7 Dressings manufactured in 2” x 2” (5 cm x 5 cm), 4” x 5” (10 cm x 12.5 cm) and 6” x 6” (15 cm x 15 cm) dressing sizes. | ||
1.1.2 | This product specification applies to Acticoat Dressings labeled for distribution within North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | Materials | ||
The dressing is constructed of two layers of rayon/polyester gauze (Sontara) and three layers of silver coated high density polyethylene net (HDPE net). |
2.2 | CONSTRUCTION |
2.2.1 | Five-ply dressing consisting of two layers of Sontara ultrasonically laminated between three layers of silver-coated HDPE net. |
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample fall within the dimensions defined in the table below. |
Product Size
|
Specification for | Specification for | ||
(on label) | Dimension 1 | Dimension 2 | ||
5 cm x 5 cm (2” x 2”) |
5.1 cm — 6.3 cm S | 5.1 cm — 7.4 cm P | ||
10 cm x 12.5 cm (4” x 5”) |
10.3 cm — 11.4 cm S | 12.8 cm — 15.0 cm P | ||
15 cm x 15 cm (6” x 6”) |
15.3 cm — 16.4 cm S | 15.3 cm — 17.5 cm P |
S = dimension established during slitting of master roll into smaller width mini rolls |
P = dimension established during packaging when the pads are cut off the smaller width mini rolls |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | bluish side faces out on one side (top) and in on the other side (bottom) of the laminated dressing; | ||
• | top side demonstrates a uniform color; | ||
• | no strong stripes, melted or burnt patches on either side; | ||
• | uniform pattern of attachment points; | ||
• | clean-cut edges; and | ||
• | no excessive pitting, rips, tears, etc on either side. |
2.5 | COLOR |
2.5.1 | The blue color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.6 | LAMINATION STRENGTH |
2.6.1 | The lamination of the sample is acceptable as per WI-8.2.4-2.010, if each layer is securely joined. |
3.0 | PERFORMANCE ATTRIBUTES |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa in 30 minutes achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.033. |
Page 2 of 7
• | Maintains antimicrobial activity when tested as demonstrated by a 7 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZOI of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Stability |
• | The shelf life of the dressing is 30 months when the dressing is stored in a dry place at less than 25°‹ C. |
3.1.3 | Adhesion/Abrasion |
• | Minimal loss of silver (Category 4A or 5A) when subjected to an adhesion test. Reference WI-8.2.4-2.036. | ||
• | Minimal loss of silver (Category 1 or 2) when subjected to an abrasion test. Reference WI 8.2.4-2.037. |
4.0 | STERILIZATION |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using gamma irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Gamma irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in three sizes: 2” x 2” (5 cm x 5 cm), 4” x 5” (10 cm x 12.5 cm) and 6” x 6” (15 cm x 15 cm). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front | Tyvek 1073B (Spunbonded polyolefin) coated with SBP 2000 and printed | ||||
Back | Tyvek 1073B (Spunbonded polyolefin) uncoated and unprinted | |||||
Basis Weight | Front | 2.57 ± 0.21 oz./sq. yd. (8.71 ± 0.71 mg/cm2) | ||||
Back | 2.20 + 0.18 oz./yd2 (0.75 + 0.06 g/100 cm2) | |||||
Roll Widths | 4.5”, 6.5” or 8.5” ± 1/16” |
Page 3 of 7
Appearance | Clean, white and no wrinkles or tears. | |||||
Colors | The Pantone colors used for printing are as follows: | |||||
• Orange PMS 151C |
||||||
• Black |
||||||
Certification | Technical specifications are certified for each lot of Tyvek packaging. | |||||
Contents | One dressing per pouch. | |||||
Dimensions |
Size | Width | Length | ||
2” x 2” | 4.5” | 6” | ||
(5 cm x 5 cm) | (114 mm) | (152 mm) | ||
4” x 5” | 61/2” | 8 1/2” | ||
(10 cm x 12.5 cm) | (165 mm) | (216 mm) | ||
6” x 6” | 81/2” | 101/2” | ||
(15 cm x 15 cm) | (216 mm) | (267 mm) |
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• the label is centered on the package; |
||||
• the printing is readable; and |
||||
• the label matches the dressing in the package. |
||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• the seals are at least 7 mm wide and centered on the package; and |
||||
• the Chevron seal is to the right of the label. |
||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.003 and WI-8.2.4- 2.007, if there is a continuous seal with no bubbles, blisters or other inconsistencies, and a seal width of 3mm is maintained with the dye penetration test. | |||
Seal Strength | Package pouches have a burst test pressure of at least 1.0 psig as per WI-8.2.4-2.006. | |||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. | |||
5.2.2
|
Outer Packaging (Box) | |||
Composition | Cardboard, solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. |
Page 4 of 7
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C |
||||
• Black |
||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. | |||
Contents | Packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
2” x 2” | 5 | |
(5 cm x 5 cm) | ||
4” x 5” | 5 | |
(10 cm x 12.5 cm) | ||
6” x 6” | 5 | |
(15 cm x 15 cm) |
Size | Width | Height | Thickness | |||
2” x 2” | 4 5/8” | 6 1/8” | 3/4” | |||
(5 cm x 5 cm) | (117 mm) | (156 mm) | (19 mm) | |||
4” x 5” | 6 5/8” | 9 5/8” | 3/4” | |||
(10 cm x 12.5 cm) | (168 mm) | (244 mm) | (19 mm) | |||
6” x 6” | 8 5/8” | 10 5/8” | 3/4” | |||
(15 cm x 15 cm) | (219 mm) | (270 mm) | (19 mm) |
Inserts | Each box contains one product insert. | |||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. | |||
5.2.3
|
Outer Packaging (Case) | |||
Composition | Corrugated case Kraft 175B, silver, outside regular adhesive. | |||
Appearance Contents |
White exterior, no wrinkles, straight folds, side glued with tuck ends. |
Size | Boxes/Case | |
5 cm x 5 cm | 20 | |
(2” x 2”) | ||
4” x 5” | 10 | |
(10 cm x 12.5 cm) | ||
6” x 6” | 10 | |
(15 cm x 15 cm) |
Page 5 of 7
Size | Width | Height | Length | |||
2” x 2” (5 cm x 5 cm) |
5” (127 mm) |
6 1/2” (165 mm) |
16 1/2” (419 mm) |
|||
4” x 5” (10 cm x 12.5 cm) |
7” (178 mm) |
10” (254 mm) |
8 1/2” (216 mm) |
|||
6” x 6” | 9” | 11” | 8 1/2” | |||
(15 cm x 15 cm) | (229 mm) | (279 mm) | (216 mm) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.4 | Product Insert |
Composition | Hammermill Bond/ 24 lb., white paper. | |||
Dimensions | 3” x 11” (7.6 cm x 27.9 cm). | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone color used for printing are: | |||
• Black |
6.0 | LABELING |
6.1 | Languages appearing on the product labels and insert are English and French. |
6.2 | Label specifications are maintained in the following documents: |
• | Tyvek – PS-0043 | ||
• | Box – PS-0044 | ||
• | Case – PS-0002 | ||
• | Insert – PS-0045 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE |
7.1 | RAW MATERIAL TESTING |
7.1.1 | Raw materials are tested (when applicable) and approved prior to use. |
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the product occur during the laminating, packaging, casing and boxing processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
Page 6 of 7
7.2.3 | Requirements for In-Process and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Lamination
|
WI-8.2.4-2.010 | As stated in section 2.6 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.42 – 0.67 mg/cm2 for one layer | ||
1.26 – 2.01 mg/cm2 for three layers | ||||
WI-8.2.4-2.014 | ³ 45% of the total silver for WIP and finished product | |||
NH4OH Soluble Silver
|
||||
WI-8.2.4-2.014 | ³ 35% of the total silver for finished product tested at end of shelf life | |||
NH4OH Soluble Silver
|
||||
Pouch Label Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size & Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
WI-8.2.4-2.006 | ||||
Pouch Seal Strength
|
WI-8.2.4-2.024 | As stated in section 5.2.1 | ||
WI-8.2.4-2.003 | ||||
WI-8.2.4-2.007 | As stated in section 5.2.1 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST
Pharmaceuticals QA |
||||||
Xxxxx &
Nephew QA |
9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat™ 7 Dressings (NA) is approved for use as specified below: |
Implementation | ||||||||
Name/Signature | Title | Date: | ||||||
NUCRYST QA |
DESIGN PROJECT: |
Acticoat Site Dressing (CE) | |||
VERSION:
|
1 | |||
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat Site Dressings manufactured in a 1” (2.5cm) diameter dressing size with a 4mm insertion site. | ||
1.1.2 | This product specification applies to Acticoat Site Dressings identified with a CE xxxx and labeled for distribution outside the United States. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | One layer of 3mm thick polyurethane (PU) foam laminated on one side with a perforated PU film wound contact layer and on the other side with two layers of blue waterproof PU top film. |
2.2 | CONSTRUCTION |
2.2.1 | Four-ply dressing with silver coating applied to PU wound contact layer. |
Page 1 of 7
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below: |
Product Size | Specification for | Specification for | ||
(on label) | Dimension 11 | Dimension 21 | ||
1” (2.5cm) diameter with 4 mm insertion site |
2.4 cm– 2.6 cm Insertion Site 3 mm — 5 mm |
2.4 cm – 2.6 cm Insertion Site 3 mm - 5 mm |
1 | The dressing dimensions are verified using designed templates. |
2.4 | APPEARANCE |
2.4.1 | The appearance of the dressing is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | wound contact layer and blue backing film are uniform in color; | ||
• | dressing edges are clean and free of contamination and no excessive streaking on edges; | ||
• | no strong stripes, color fading, patches or other discoloration on either the blue film or the wound contact layer surfaces; | ||
• | no wrinkles, creases, rips or tears on either side; and | ||
• | the center insertion should be removed and slit is completely cut. |
2.5 | COLOR |
2.5.1 | The xxxxx/grey color of the silver coated wound contact layer is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.6 | LAMINATION INTEGRITY |
2.6.1 | Lamination of the wound contact layer to the foam and the blue backing films to the foam are acceptable as per WI-8.2.4-2.010, when the films cannot be separated from the foam without force. |
2.7 | PERMEABILITY |
2.7.1 | The permeability of the blue backing film on the laminated dressing is acceptable as per WI-8.2.4-2.029, if dye does not pass through the backing when subjected to a pin-hole test. | ||
2.7.2 | The moisture vapor permeability of the laminated dressing is acceptable as per WI-8.2.4-2.026, if the water transmission rate is between 600 g/m2/24hr and 3500 g/m2/24hr. | ||
2.7.3 | The waterproofness of the laminated dressing is acceptable as per WI-8.2.4-8.025, if no water passes through the dressing when the sample is subjected to a waterproofness test. |
Page 2 of 7
3.0 | PERFORMANCE ATTRIBUTES | |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa and Staphylococcus aureus in 4 hours achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.016. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 7 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a zone of inhibition is maintained on day 7. Reference WI-8.2.4-2.013. |
3.1.2 | Absorbency |
• | When tested has an absorbent capacity and absorbent capacity under pressure of at least 16 g water/100 cm2 of laminated product. Reference WI-8.2.4-2.027. |
3.1.3 | Stability |
• | The shelf life of the dressing is 18 months when the dressing is stored in its primary and secondary packaging in a dry place at temperatures of less than or equal to 25 ºC. |
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using electron beam (e-beam) irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING | |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in one size: 1” diameter dressing with 4 mm insertion site. |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front — 20 microns of printed oriented polypropylene laminated (OPP)
to 50 microns of clear polyethylene (PE) Back — 20 microns of oriented polypropylene laminated (OPP) to 50 microns of clear polyethylene (PE) |
Page 3 of 7
Film Thickness | PP – 20 um nominal | |||
PE – 50 um nominal | ||||
Basis Weight | 67.32 ± 6.73 g/m2 | |||
Roll Widths | 89 mm ± 1 mm | |||
Appearance | Front – clean, with no wrinkles, tears, or bubbles/delaminated sections | |||
Back – clean, with no wrinkles, tears, or bubbles/delaminated sections | ||||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C | ||||
• Black | ||||
Certification | Technical specifications are certified for each lot of PP/PE packaging | |||
Contents | One dressing per pouch | |||
Dimensions |
Size | Width | Height | ||
1” (2.5cm) diameter with 4 | 89 mm | 140 mm | ||
mm insertion site | (3 1/2”) | (5 1/2”) |
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• the label is centered on the package; | ||||
• the printing is readable; and | ||||
• the label matches the dressing in the package. | ||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• the seals are at least 7 mm wide and centered on the package; and | ||||
• the Chevron seal is to the right of the label. | ||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.007 and WI-8.2.4-2.003, if there is a continuous seal with no bubbles, blisters or other inconsistencies and the seal width is maintained. | |||
Seal Strength | The seal strength is acceptable as per WI-8.2.4-2.006, if packaged pouches have a burst test pressure of at least 5.5 psig. | |||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. |
5.2.2 | Outer Packaging (Box) |
Composition | Cardboard, solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. |
Page 4 of 7
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C | ||||
• Black | ||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. | |||
Contents | Packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
1” (2.5cm) diameter with 4 mm insertion site |
10 |
Size | Width | Height | Thickness | |||
1” (2.5cm) diameter with 4 mm insertion site |
143 mm (5 5/8”) |
mm (3 5/8”) |
70 mm (2 3/4”) |
Inserts | Each box contains one product insert. | |||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.3 | Outer Packaging (Case) |
Composition | Corrugated case Kraft 175B, Silver outside regular adhesive. | |||
Appearance | White exterior, no wrinkles, straight folds. | |||
Contents |
Size | Boxes/Case | |
1” (2.5cm) diameter with 4 mm insertion site |
10 |
Size | Width | Height | Length | |||
1” (2.5cm) diameter | 102 mm | 152 mm | 724 mm | |||
with 4 mm insertion | (4”) | (6”) | (28.5”) | |||
site |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.4 | Product Insert |
Composition | Hammermill Bond/wr 24 lb., white paper. | |||
Dimensions | 707 mm x 240 mm folded to 101 mm x 240 mm with the English side facing out. | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone color used for printing is black. |
Page 5 of 7
6.0 | LABELING | |
6.1 | Languages appearing on the product labels and insert are French, German, Spanish, Italian, Dutch, Greek, Danish, Norwegian, Finnish, Swedish, Portuguese and English. | |
6.2 | Label specifications are maintained in the following documents: |
• | PP/PE – PS-0100 | ||
• | BOX – PS-0101 | ||
CASE – PS-0002 | |||
• | INSERT – PS-0105 | ||
• | CASE LABEL – PS-0069 |
7.0 | QUALITY ASSURANCE | |
7.1 | RAW MATERIAL TESTING | |
Raw materials are tested (when applicable) and approved prior to use. | ||
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated film material are tested for total and NH4OH soluble silver. | ||
• | Samples of non-sterile sheet (laminated) material are tested for lamination integrity, pin-holes and NH4OH soluble silver. | ||
• | Samples of non-sterile packaged product are tested for seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the laminating, cutting, packaging and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
Page 6 of 7
7.2.3 | Requirements for WIP and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Absorbency
|
WI-8.2.4-2.027 | 16 g water/100 cm2 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.75 mg/cm2 — 2.01 mg/cm2 for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³ 0.60 mg/cm2 for WIP and finished product at release | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | ³ 0.30 mg/cm2 for finished product tested at the end of shelf life | ||
Waterproofness
|
WI-8.2.4-2.025 | No water penetration | ||
MVP
|
WI-8.2.4-2.026 | 600 g/m2/24hr — 3500 g/m2/24hr | ||
Pin-holes
|
WI-8.2.4-2.029 | No dye penetration | ||
Lamination
|
WI-8.2.4-2.010 | Films cannot be separated without force | ||
Pouch Label
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Appearance |
||||
Pouch Seal Size & Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 | As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.007 | As stated in section 5.2.1 | ||
WI-8.2.4-2.003 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST Pharmaceuticals QA |
||||||
Xxxxx & Nephew QA |
9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat Site Dressings (CE) has been implemented as specified below: |
Implementation | ||||
Name/Signature | Title | Date | ||
NUCRYST |
||||
Pharmaceuticals QA |
Page 7 of 7
DESIGN PROJECT:
|
Acticoat Site Dressing (NA) | ||
VERSION: |
1 | ||
1.0 | DESIGN DESCRIPTION | |
1.1 | SUMMARY |
1.1.1 | This product specification applies to Acticoat Site Dressings manufactured in a 1” diameter dressing size with a 4mm insertion site. | ||
1.1.2 | This product specification applies to Acticoat Site Dressings labeled for distribution within North America. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | One layer of 3mm thick polyurethane (PU) foam laminated on one side with a perforated PU film wound contact layer and on the other side with two layers of blue waterproof PU top film. |
2.2 | CONSTRUCTION |
2.2.1 | Four-ply dressing with silver coating applied to PU wound contact layer. |
Page 1 of 7
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below: |
Product Size | Specification for | Specification for | ||
(on label) | Dimension 11 | Dimension 21 | ||
1” (2.5cm) diameter with 4 | 2.4 cm– 2.6 cm | 2.4 cm – 2.6 cm | ||
mm insertion site | Insertion Site 3 mm - 5 mm | Insertion Site 3 mm - 5 mm |
1 | The dressing dimensions are verified using designed templates. |
2.4 | APPEARANCE |
2.4.1 | The appearance of the dressing is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | wound contact layer and blue backing film are uniform in color; | ||
• | dressing edges are clean and free of contamination and no excessive streaking on edges; | ||
• | no strong stripes, color fading, patches or other discoloration on either the blue film or the wound contact layer surfaces; | ||
• | no wrinkles, creases, rips or tears on either side; and | ||
• | the center insertion should be removed and slit is completely cut. |
2.5 | COLOR |
2.5.1 | The xxxxx/grey color of the silver coated wound contact layer is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.6 | LAMINATION INTEGRITY |
2.6.1 | Lamination of the wound contact layer to the foam and the blue backing films to the foam are acceptable as per WI-8.2.4-2.010, when the films cannot be separated from the foam without force. |
2.7 | PERMEABILITY |
2.7.1 | The permeability of the blue backing film on the laminated dressing is acceptable as per WI-8.2.4-2.029, if dye does not pass through the backing when subjected to a pin hole test. | ||
2.7.2 | The moisture vapor permeability of the laminated dressing is acceptable as per WI-8.2.4-2.026, if the water transmission rate is between 600 g/m2/24hr and 3500 g/m2/24hr. | ||
2.7.3 | The waterproofness of the laminated dressing is acceptable as per WI-8.2.4-8.025, if no water passes through the dressing when the sample is subjected to a waterproofness test. |
Page 2 of 7
3.0 | PERFORMANCE ATTRIBUTES | |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa and Staphylococcus aureus in 4 hours achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.016. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 7 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a zone of inhibition is maintained on day 7. Reference WI-8.2.4-2.013. |
3.1.2 | Absorbency |
• | When tested has an absorbent capacity and absorbent capacity under pressure of at least 16 g water/100 cm2 of laminated product. Reference WI-8.2.4-2.027. |
3.1.3 | Stability |
• | The shelf life of the dressing is 24 months when the dressing is stored in its primary and secondary packaging in a dry place at temperatures of less than or equal to 25 ºC. |
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using electron beam (e-beam) irradiation. | |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING | |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in one size: 1” diameter dressing with 4 mm insertion site. |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition | Front — 20 microns of printed oriented polypropylene laminated (OPP) to 50 microns of clear polyethylene (PE) | |||
Back — 20 microns of oriented polypropylene laminated (OPP) to 50 microns of clear polyethylene (PE) |
Page 3 of 7
Film Thickness | Front PP – 20 um nominal | |||
Back PE – 50 um nominal | ||||
Basis Weight | 67.32 ± 6.73 g/m2 | |||
Roll Widths | 89 mm ± 1 mm | |||
Appearance | Front – clean, with no wrinkles, tears, or bubbles/delaminated sections | |||
Back – clean, with no wrinkles, tears, or bubbles/delaminated sections | ||||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C | ||||
• Black | ||||
Certification | Technical specifications are certified for each lot of PP/PE packaging | |||
Contents | One dressing per pouch | |||
Dimensions |
Size | Width | Height | ||
1” diameter with 4 mm insertion site | 3 1/2” (89 mm) | 5 1/2” | ||
(140 mm) |
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• the label is centered on the package; | ||||
• the printing is readable; and | ||||
• the label matches the dressing in the package. | ||||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• the seals are at least 7 mm wide and centered on the package; and | ||||
• the Chevron seal is to the right of the label. | ||||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.007 and WI-8.2.4- 2.003, if there is a continuous seal with no bubbles, blisters or other inconsistencies and the seal width is maintained. | |||
Seal Strength | The seal strength is acceptable as per WI-8.2.4-2.006, if packaged pouches have a burst test pressure of at least 5.5 psig. | |||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. |
Page 4 of 7
5.2.2 | Outer Packaging (Box) |
Composition | Cardboard, solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• Orange PMS 151C | ||||
• Black | ||||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. | |||
Contents | Packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
1” diameter with 4 mm insertion site | 10 |
Size | Width | Height | Thickness | |||
1” diameter with 4 mm | 5 5/8” | 3 5/8” | 2 3/4” | |||
insertion site | (143 mm) | (92 mm) | (70 mm) |
Inserts | Each box contains one product insert. | |||
Labeling | Each box is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.3 | Outer Packaging (Case) |
Composition | Corrugated case Kraft 175B, Silver outside regular adhesive. | |||
Appearance | White exterior, no wrinkles, straight folds. | |||
Contents |
Size | Boxes/Case | |
1” diameter with 4 mm insertion site | 10 | |
Dimensions |
Size | Width | Height | Length | |||
1” diameter with 4 mm | 4” | 6” | 28.5” | |||
insertion site | (102 mm) | (152 mm) | (724 mm) |
Labeling | Each case is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.4 | Product Insert |
Composition | Hammermill Bond/wr 24 lb., white paper. | |||
Dimensions | 2.6” x 13.6” (67 mm x 345 mm) | |||
Appearance | Clean, white, and no wrinkles or tears. |
Page 5 of 7
Colors | The Pantone color used for printing is black. |
6.0 | LABELING | |
6.1 | English appears on all product labels and the insert. | |
6.2 | Label specifications are maintained in the following documents: |
• | PP/PE – PS-0097 | ||
• | BOX – PS-0098 | ||
• | CASE – PS-0002 | ||
• | INSERT – PS-0102 | ||
• | Case Label – PS-0069 |
7.0 | QUALITY ASSURANCE | |
7.1 | RAW MATERIAL TESTING | |
Raw materials are tested (when applicable) and approved prior to use. | ||
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated film material are tested for total and NH4OH soluble silver. | ||
• | Samples of non-sterile sheet (laminated) material are tested for lamination integrity, pin-holes and NH4OH soluble silver. | ||
• | Samples of non-sterile packaged product are tested for seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the laminating, cutting, packaging and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
Page 6 of 7
7.2.3 | Requirements for WIP and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size
|
WI-8.2.4-2.008 | As stated in section 2.3 | ||
Appearance
|
WI-8.2.4-2.009 | As stated in section 2.4 | ||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Absorbency
|
WI-8.2.4-2.027 | 16 g water/100 cm2 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.75 mg/cm2 — 2.01 mg/cm2 for WIP and finished product | ||
NH4OH Soluble Silver |
WI-8.2.4-2.014 | >0.60 mg/cm2 for WIP and finished product at release | ||
NH4OH Soluble Silver |
WI-8.2.4-2.014 | >0.30 mg/cm2 for finished product tested at the end of shelf life | ||
Waterproofness
|
WI-8.2.4-2.025 | No water penetration | ||
MVP
|
WI-8.2.4-2.026 | 600 g/m2/24hr — 3500 g/m2/24hr | ||
Pin-holes
|
WI-8.2.4-2.029 | No dye penetration | ||
Lamination
|
WI-8.2.4-2.010 | Films cannot be separated without force | ||
Pouch Label
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Appearance |
||||
Pouch Seal Size & Position |
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
Pouch Seal Strength
|
WI-8.2.4-2.006 | As stated in section 5.2.1 | ||
Pouch Seal Integrity
|
WI-8.2.4-2.007 | As stated in section 5.2.1 | ||
WI-8.2.4-2.003 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST |
||||||
Pharmaceuticals QA |
||||||
Xxxxx & |
||||||
Nephew QA |
9.0 | IMPLEMENTATION | |
This Product Specification for Acticoat Site Dressings (NA) has been implemented as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST |
||||||
Pharmaceuticals QA |
Page 7 of 7
DESIGN PROJECT: | Argencoat Dressing (CE) | |||
VERSION: | 1 | |||
1.1 | SUMMARY |
1.1.1 | This product specification applies to Argencoat Dressings manufactured in 15 cm x 15 cm (6” x 6”) dressing sizes. | ||
1.1.2 | This product specification applies to Argencoat Dressings identified with a CE xxxx and labeled for distribution in Spain. |
1.2 | DRAWINGS |
1.2.1 | Label specifications are maintained by Document Control for each dressing size. |
2.0 | PHYSICAL ATTRIBUTES | |
2.1 | MATERIALS OF CONSTRUCTION |
2.1.1 | The dressing is constructed of one layer of rayon/polyester gauze (Sontara) and two layers of silver coated high density polyethylene net (HDPE net). |
2.2 | CONSTRUCTION |
2.2.1 | Three-ply dressing consisting of one layer of Sontara, ultrasonically laminated between two layers of silver coated HDPE net. |
Page 1 of 7
2.3 | SIZES |
2.3.1 | The size is acceptable as per WI-8.2.4-2.008, if the sample falls within the dimensions defined in the table below. |
Product Size (on label) |
Specification for Dimension 1 |
Specification for Dimension 2 |
||
15 cm x 15 cm (6” x 6”) | 15.3 cm – 16.4 cm S | 15.3 cm – 17.5 cm P |
S = dimension established during slitting of the master roll into smaller width mini rolls | ||
P = dimension established during packaging when the pads are cut off the smaller width mini rolls |
2.4 | APPEARANCE |
2.4.1 | The appearance of the sample is acceptable as per WI-8.2.4-2.009, if the following criteria are met: |
• | bluish side facing out on one side (top) and in on the other side (bottom) of the laminated dressing; | ||
• | top side demonstrates a uniform color; | ||
• | no strong stripes, melted or burnt patches on either side; | ||
• | uniform pattern of attachment points; | ||
• | clean-cut edges; and | ||
• | no excessive pitting, rips, tears, etc on either side. |
2.5 | COLOR |
2.5.1 | The blue color is acceptable as per WI-8.2.4-2.023, if it is reasonably represented by the approved Quality Color Standard. |
2.6 | LAMINATION STRENGTH |
2.6.1 | The lamination of the sample is acceptable as per WI-8.2.4-2.010, if each layer is securely joined. |
3.0 | PERFORMANCE ATTRIBUTES | |
3.1 | PARAMETERS OF OPERATION |
3.1.1 | Efficacy |
• | When tested against Pseudomonas aeruginosa in 30 minutes achieves at least a 4.0 log reduction at time zero and a log reduction of 3.0 throughout the shelf life. Reference WI-8.2.4-2.033. | ||
• | Maintains antimicrobial activity when tested as demonstrated by a 3 day plate to plate CZOI efficacy test against Pseudomonas aeruginosa and Staphylococcus aureus, where a CZOI of at least 3 mm is maintained. Reference WI-8.2.4-2.034. |
3.1.2 | Stability |
• | The shelf life of the dressing is 30 months when the dressing is stored in a dry place at less than 25#‹ C. |
Page 2 of 7
3.1.3 | Adhesion/Abrasion |
• | Minimal loss of silver (Category 4A or 5A) when subjected to an adhesion test. Reference WI-8.2.4-2.036. | ||
• | Minimal loss of silver (Category 1 or 2) when subjected to an abrasion test. Reference WI-8.2.4-2.037. |
4.0 | STERILIZATION | |
4.1 | STERILIZATION METHOD |
4.1.1 | The product is sterilized using gamma irradiation. |
4.2 | STERILIZATION VALIDATION |
4.2.1 | The adequacy of the sterilization processes is ensured by demonstrating that a Sterility Assurance Level (XXX) of 10-6 is achieved. |
4.3 | SPECIAL CONCERNS |
4.3.1 | Gamma irradiation should not exceed 50.0 kGy. |
5.0 | PACKAGING | |
5.1 | PACKAGING CONFIGURATION |
5.1.1 | The product is produced in one size: 15 cm x 15 cm (6” x 6”). |
5.2 | PACKAGING MATERIALS |
5.2.1 | Primary Packaging (Pouch) |
Composition
|
Front | Tyvek 1073B (spunbonded polyolefin) coated with SBP 2000 and printed | ||
Back | Tyvek 1073B (spunbonded polyolefin) uncoated and unprinted | |||
Basis Weight
|
Front | 2.57 + 0.21 oz./yd2 (0.87 + 0.07 g/100 cm2) | ||
Back | 2.20 + 0.18 oz./yd2 (0.75 + 0.06 g/100 cm2) | |||
Roll Widths | 5.5 “ ± 1/16” | |||
Appearance | Clean, white, and no wrinkles or tears. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• | Orange PMS 151C | |||
• | Black | |||
Certification | Technical specifications are certified for each lot of Tyvek packaging. |
Page 3 of 7
Contents | One dressing per pouch. The dressing is folded once. | |||
Dimensions |
Size | Width | Length | ||
15 cm x 15 cm (6” x 6”) |
140 mm (5.5”) |
267 mm (10.5”) |
Label | The label appearance is acceptable as per WI-8.2.4-2.004, if the following criteria are met: | |||
• | the label is centered on the package; | |||
• | the printing is readable; and | |||
• | the label matches the dressing in the package. | |||
Seal | The seal size and position is acceptable as per WI-8.2.4-2.005, if the following criteria are met: | |||
• | the seals are at least 7 mm wide and centered on the package; and | |||
• | the Chevron seal is to the right of the label. | |||
Seal Integrity | The seal integrity is acceptable as per WI-8.2.4-2.003 and WI-8.2.4- 2.007, if there is a continuous seal with no bubbles, blisters or other inconsistencies, and a seal width of 3 mm is maintained with the dye penetration test. | |||
Seal Strength | Packages have a burst test pressure of a least 1.0 psig as per WI-8.2.4- 2.006. | |||
Labeling | Each package is clearly labeled with the product name, size, code, lot number, roll number and expiry date. |
5.2.2 | Outer Packaging (Box) |
Composition | Cardboard solid bleached sulphate (0.020 SBS) with a 0.5 mil poly coated backside. | |||
Colors | The Pantone colors used for printing are as follows: | |||
• | Orange PMS 151C | |||
• | Black | |||
Appearance | White, no wrinkles, straight folds, side glued with tuck ends. | |||
Box Style | Notched reverse tuck end (French) box. | |||
Contents | Flat packages are oriented inside the box with the peel down arrow facing up towards the opening of the box, and with the package label oriented in the same direction as the box label. |
Size | Packages/Box | |
15 cm x 15 cm (6” x 6”) |
3 |
Page 4 of 7
Dimensions |
Size | Width | Height | Thickness | |||
15 cm x 15 cm (6” x 6”) |
143 mm (5 5/8”) |
270 mm (10 5/8”) |
19 mm (3/4”) |
Inserts
|
Each box contains one product insert. | |
Labeling
|
Each box is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.3 | Outer Packaging (Case) |
Composition
|
Corrugated case Kraft 175B, silver, outside regular adhesive. | |
Appearance Contents |
White exterior, no wrinkles, straight folds, side glued with tuck ends. |
Size | Boxes/Case | |
15 cm x 15 cm (6” x 6”) |
20 |
Dimensions |
Size | Width | Height | Length | |||
15 cm x 15 cm (6” x 6”) |
152 mm (6”) |
279 mm (11”) |
419 mm (16 1/2”) |
Labeling
|
Each case is clearly labeled with the product name, size, code, lot number and expiry date. |
5.2.4 | Product Insert |
Composition
|
Hammermill Bond/wr 24 lb., white paper. | |
Dimensions
|
3.5” x 8” (8.9 cm x 20.3 cm). | |
Appearance
|
Clean, white, and no wrinkles or tears. | |
Colors
|
The Pantone color used for printing is black. |
6.0 | LABELLING | |
6.1 | Languages appearing on the product labels and insert are French and English. | |
6.2 | Label specifications are maintained in the following documents: |
• | Tyvek – PS-0089 | ||
• | Box – PS-0090 | ||
• | Case – PS-0002 | ||
• | Insert – PS-0091 | ||
• | Case Label – PS-0069 |
Page 5 of 7
7.0 | QUALITY ASSURANCE | |
7.1 | RAW MATERIAL TESTING |
7.1.1 | Raw materials are tested (when applicable) and approved prior to use. |
7.2 | PRODUCT TESTING |
7.2.1 | Work-In-Progress (WIP) |
• | Samples of non-sterile coated and packaged product are tested for total and NH4OH soluble silver, seal strength and seal integrity (dye penetration test). | ||
• | Visual inspections of the WIP occur during the laminating, packaging, packing and final assembly processes. |
7.2.2 | Finished Product |
• | Lot testing is conducted on samples of sealed and sterilized packages. |
7.2.3 | Requirements for In-Process and Finished Product Testing |
Characteristic | Procedure | Specification | ||
Size Appearance |
WI-8.2.4-2.008 WI-8.2.4-2.009 |
As stated in section 2.3 As stated in section 2.4 |
||
Color
|
WI-8.2.4-2.023 | As stated in section 2.5 | ||
Lamination
|
WI-8.2.4-2.010 | As stated in section 2.6 | ||
Total Silver
|
WI-8.2.4-2.014 | 0.42 – 0.67 mg/cm2 for one layer
0.84 – 1.34 mg/cm2 for two layers |
||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | > 43% of the total silver for WIP and finished product | ||
NH4OH Soluble Silver
|
WI-8.2.4-2.014 | > 35% of the total silver for finished product tested at end of shelf life | ||
Pouch Label Appearance
|
WI-8.2.4-2.004 | As stated in section 5.2.1 | ||
Pouch Seal Size &
Position
|
WI-8.2.4-2.005 | As stated in section 5.2.1 | ||
WI-8.2.4-2.006 | ||||
Pouch Seal Strength
|
WI-8.2.4-2.024 | As stated in section 5.2.1 | ||
WI-8.2.4-2.003 | ||||
Pouch Seal Integrity
|
WI-8.2.4-2.007 | As stated in section 5.2.1 |
7.3 | PRODUCT RELEASE |
7.3.1 | The following verifications are done prior to releasing product for distribution: |
• | verification of packing and final assembly activities as per WI-8.2.4-1.002; | ||
• | verification of sterilization documentation as per PR-8.2.4-1.003; and | ||
• | verification of documentation in DHR as per PR-8.2.4-1.003. |
Page 6 of 7
8.0 | APPROVAL |
Name/Signature | Title | Date | ||||
NUCRYST
Pharmaceuticals QA |
||||||
Xxxxx &
Nephew QA |
9.0 | IMPLEMENTATION | |
This Product Specification for Argencoat Dressings (CE) is approved for use as specified below: |
Implementation | ||||||
Name/Signature | Title | Date | ||||
NUCRYST
Pharmaceuticals QA |
Page 7 of 7
Model No: CP- H12-P1S-TS S/N 121
Dual Position Unwind Module
S/N9003.826
2.1 | On or before [***] in each of 2007 and 2008, S&N shall provide to Nucryst a twelve (12) month forecast of estimated quantities of each SKU that S&N expects to order from Nucryst during the calendar year 2008 and 2009, respectively (individually referred to as “Annual Order Forecast”). For the avoidance of doubt, the Annual Order Forecast shall be non-binding. Upon receipt, Nucryst will use the Annual Order Forecast to determine the Unit Prices for the next calendar year. The parties agree to meet on or before [***] in each of 2007 and 2008 to finalize and set Unit Prices for the next calendar year including the individual Direct Cost components of Unit Prices by SKU and the Total Overhead Costs to be recovered by Nucryst during the calendar year according to the following pricing principles: |
2.1.1 | the Direct Cost component of Unit Prices will not be increased by Nucryst over the previous calendar year or during any calendar year by more than [***] unless the increase is due to: (i) changes in Specifications pursuant to Sections 2.7 or 7.1 of the Agreement; or (ii) an increase in the cost of raw materials, labour costs or services which: a) Nucryst can evidence is an increase which is outside of Nucryst’s reasonable control; and b) Nucryst has not been able to mitigate the increase despite its reasonable efforts; and | ||
2.1.2 | The Total Overhead Cost that Nucryst shall be entitled to recover through Unit Prices in each calendar year shall be set at an amount that is no less than the Total Overhead Cost paid to Nucryst in the previous calendar year as a minimum floor amount (referred to in respect of each calendar year as the “Minimum Total OC”) which amount is then subject to being increased as agreed by the parties acting reasonably to account for: (i) any differences in the Product mix and total volume order between the Total Annual Forecast for the year as compared to the Total Annual Forecast from the previous calendar year; and (ii) any increase in Total Overhead Costs incurred by Nucryst which are outside of Nucryst’s reasonable control and which Nucryst has not been able to mitigate despite its reasonable efforts. |
For the avoidance of doubt, any reduction in the Total Overhead Cost achieved by Nucryst through its normal business endeavours shall be shared by the parties on a [***] basis as per paragraph 7 below and the Total Overhead Cost shall be reduced accordingly. | ||
If the parties are unable to agree the Unit Cost then the matter shall be referred to the dispute resolution process as set out in Section 12.4 of this Agreement. | ||
2.2 | Commencing upon execution of this Agreement and continuing through calendar year 2009, Xxxxx & Nephew will work collaboratively with Nucryst and Nucryst will use its reasonable commercial efforts to achieve year over year cost reductions. Nucryst will be responsible for all Nucryst’s costs associated with [***] activities, the write down costs of any assets impaired by the cost reduction activities, and potentially [***]. S&N agrees that upon signing of this Agreement, Nucryst will immediately begin working to [***] acceptable to S&N acting reasonably. S&N agrees to offer, at its own expense, all assistance reasonably requested by Nucryst in pursuing the [***] and agrees to use commercially reasonable efforts to diligently pursue, at S&N’s own expense, and to keep Nucryst fully informed with respect to the status and all other matters relating to any approvals required to be obtained by S&N from any Regulatory Authority to permit Nucryst to proceed with the [***]. |
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Insurance
Building Rental
Property Taxes
Depreciation — Manufacturing
Meetings
Office Equipment Rental / Lease
Subscriptions/Tech Lit/Library
Telecommunications
Allocations
Mfg OH to R&D
Travel — Airfare
Travel — Auto Rental & Taxi
Travel — Lodging
Travel — Meals & Entertainment
Travel — Miscellaneous
Repairs & Maintenance
Small Equipment Purchase
Workers Compensation Insurance
Employee Recognition — Taxable
Employee Recruiting
Company Sponsored Events
Safety Shoes Subsidy
Safety Glasses
Professional Memberships
Seminars / Training & Development
Utilities
Samples Recovery
Quality Control
Engineering
Freight on Raw Materials
Silver Fabrication
Silver Insurance
Silver Refining
Contract Services (Sterilization)
facturing — OH / Supervision
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