Exhibit 10.27
CONTRACT NO. C-1455
CONTRACT BETWEEN
HETRAN, INC. (SUPPLIER)
AND
UNIVERSAL STAINLESS & ALLOY
PRODUCTS, INC. (BUYER)
FOR
HETRAN BAR PROCESSING CELL
MODEL BPC-6000
SUBMITTED TO: UNIVERSAL STAINLESS & ALLOY
PRODUCTS, INC.
FOR: XX. X.X. XxXXXXXX
BY: HETRAN, INC.
DATE: NOVEMBER 7, 1997
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX LIST
NO. 1 WEIGHT AND PRICE LIST
BAR PROCESSING CELL
NO. 2 DATA SHEET FOR HYDRAULIC COMPONENTS
NO. 3 DATA SHEET FOR ELECTRICAL COMPONENTS
NO. 4 TECHNICAL SPECIFICATION
NO. 5 GENERAL SPECIFICATIONS
NO. 6 GENERAL TERMS AND CONDITIONS
NO. 7 PRODUCTION CHART
NO. 8 DRAWING #4ML-19705C, REVISION O *
NO. 9 SUPERVISION/SERVICEMAN HOURLY RATES AND EXPENSES
XX. 00 XXXXXXXXXXX XXXXXXXX/XXX-0000
XX. 00 TRAINING SCHEDULE
NO. 12 UNIVERSAL STANDARD PURCHASE ORDER TERMS & CONDITIONS *
NO. 13 CONTRACTORS HEALTH AND SAFETY AGREEMENT *
XX. 00 XXXXXXXXXXX XXXXXXXXXX XXXXXXXXX
XX. 00 SECURITY AGREEMENT *
*Annexes as listed herein are not included with the SEC filings, however, copies
are readily available upon request.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 1 (CONSISTS OF FIVE (5) PAGES) 1 OF 5
WEIGHT AND PRICE LIST
PRE-STRAIGHTENER MACHINE WITH STANDARD ACCESSORIES
===============================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
-------------------------------------------------------------------------------
ITEM #1 BAR LOADING TABLE WITH LOADING APPROX. 1 INCLUDED
CRADLE 5.0
-------------------------------------------------------------------------------
ITEM #2 CLAMSHELL LINEAR ENTRY TABLE APPROX. 1 INCLUDED
3.8
-------------------------------------------------------------------------------
ITEM #0 XXXXXXXXX XXXXXX XXXX PRESSURE APPROX. 2 INCLUDED
ROLL ASSEMBLY 1.5
-------------------------------------------------------------------------------
ITEM #4 PRE-STRAIGHTENER, MODEL BS-600P APPROX. 1 INCLUDED
25.0
-------------------------------------------------------------------------------
ITEM #5 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 INCLUDED
1.5
-------------------------------------------------------------------------------
ITEM #6 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 INCLUDED
1.5
-------------------------------------------------------------------------------
ITEM #0 XXXXXXXXX XXXXXX PRESSURE ROLL APPROX. 2 INCLUDED
ASSEMBLIES 1.2
-------------------------------------------------------------------------------
ITEM #8 V-TROUGH EXIT TABLE APPROX. 1 INCLUDED
2.9
-------------------------------------------------------------------------------
ITEM #9 TRANSFER/LOADING TABLE APPROX. 1 INCLUDED
3.0
-------------------------------------------------------------------------------
ITEM #10 LINEAR ENTRY/EXIT TABLE WITH APPROX. 2 INCLUDED
TRANSFER DEVICE 6.0
-------------------------------------------------------------------------------
ITEM #11 ACO-40 PRECISION ABRASIVE CUT-OFF APPROX. 1 INCLUDED
SAW 4.5
------------------------------------------------------------------------------
ITEM #12 AUTOMATIC CHAMFERING/DEBURRING APPROX. 1 INCLUDED
MACHINE 2.5
-------------------------------------------------------------------------------
STRAIGHTENER OPTIONAL ITEMS
------------ --------------
OPTION D C.A.S./COMPUTER SYSTEM 1 INCLUDED
SAW OPTIONAL ITEM
--- -------------
OPTION E ENVIRONMENTAL SAFETY ENCLOSURE 1 INCLUDED
-------------------------------------------------------------------------------
===============================================================================
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 1 (CONSISTS OF FIVE (5) PAGES) 2 OF 5
WEIGHT AND PRICE LIST
BAR TURNING MACHINE WITH STANDARD ACCESSORIES
================================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
--------------------------------------------------------------------------------
ITEM #13 LINEAR ENTRY/EXIT TABLE (CHAMFER) APPROX. 1 INCLUDED
3.5
--------------------------------------------------------------------------------
ITEM #14 BAR LOADING TABLE/TRANSFER TABLE APPROX. 1 INCLUDED
3.2
--------------------------------------------------------------------------------
ITEM #15 LINEAR ENTRY TABLE APPROX. 1 INCLUDED
3.0
-------------------------------------------------------------------------------
ITEM #16 BAR TURNING MACHINE MODEL BT-6 APPROX. 1 INCLUDED
CONSISTING OF: 20.0
INFEED UNIT
BAR PEELING ASSEMBLY
ADJUSTABLE HEAD
CLAMPING CARRIAGE ASSEMBLY
--------------------------------------------------------------------------------
ITEM #17 LASER MEASURING AND ADJUSTMENT APPROX. 1 INCLUDED
CONTROL 0.2
--------------------------------------------------------------------------------
ITEM #18 CHIP CONVEYOR APPROX. 1 INCLUDED
0.8
--------------------------------------------------------------------------------
ITEM #19 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 INCLUDED
1.5
--------------------------------------------------------------------------------
ITEM #20 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 INCLUDED
1.5
--------------------------------------------------------------------------------
ITEM #21 LINEAR EXIT TABLE APPROX. 1 INCLUDED
3.8
--------------------------------------------------------------------------------
ITEM #22 INTERMEDIATE/TRANSFER TABLE APPROX. 1 INCLUDED
3.5
--------------------------------------------------------------------------------
INCLUDED
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
XXX XXXXXX OPTIONAL ITEMS
---------- -------------- 1 INCLUDED
OPTION A VGA/COMPUTER PACKAGE 1 INCLUDED
OPTION B 2000 CFM MIST COLLECTION SYSTEM 1 INCLUDED
OPTION C SYSTEM CHILLER
--------------------------------------------------------------------------------
================================================================================
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 1 (CONSISTS OF FIVE (5) PAGES) 3 OF 5
WEIGHT AND PRICE LIST
FINISH STRAIGHTENER/BURNISHER MACHINE WITH STANDARD ACCESSORIES
================================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
--------------------------------------------------------------------------------
ITEM #23 CLAMSHELL LINEAR ENTRY TABLE APPROX. 1 INCLUDED
3.8
--------------------------------------------------------------------------------
ITEM #00 XXXXXXXXX XXXXXX XXXX PRESSURE APPROX. 2 INCLUDED
ROLL ASSEMBLIES 1.5
--------------------------------------------------------------------------------
ITEM #25 FINISH BAR STRAIGHTENER/BURNISHER APPROX. 1 INCLUDED
MODEL BS-600 25.0
--------------------------------------------------------------------------------
ITEM #26 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 INCLUDED
1.5
--------------------------------------------------------------------------------
ITEM #27 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 INCLUDED
1.5
--------------------------------------------------------------------------------
ITEM #00 XXXXXXXXX XXXXXX PRESSURE ROLL APPROX. 2 INCLUDED
ASSEMBLIES 1.5
--------------------------------------------------------------------------------
ITEM #29 V-TROUGH EXIT TABLE APPROX. 1 INCLUDED
2.9
--------------------------------------------------------------------------------
ITEM #30 LASER ANALYSIS UNIT WITH SPC-CPK APPROX. 1 INCLUDED
STATION 0.5
--------------------------------------------------------------------------------
ITEM #31 LINEAR ENTRY TABLE APPROX. 1 INCLUDED
3.0
--------------------------------------------------------------------------------
ITEM #32 EDDY CURRENT INSPECTION STATION APPROX. 1 INCLUDED
1.6
--------------------------------------------------------------------------------
ITEM #33 LINEAR EXIT TABLE WITH TRANSFER APPROX. 1 INCLUDED
DEVICE 3.8
--------------------------------------------------------------------------------
ITEM #34 REJECT TABLE APPROX. 1 INCLUDED
2.5
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
FINISH/STRTNR. OPTIONAL ITEMS
-------------- --------------
OPTION E C.A.S./COMPUTER SYSTEM 1 INCLUDED
--------------------------------------------------------------------------------
================================================================================
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 1 (CONSISTS OF FIVE (5) PAGES) 4 OF 5
WEIGHT AND PRICE LIST
AUTOMATIC ABRASIVE POLISHING M/C WITH STANDARD ACCESSORIES
================================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
--------------------------------------------------------------------------------
ITEM #35 INTERMEDIATE TRANSFER/LOADING APPROX. 1 INCLUDED
TABLE 5.0
--------------------------------------------------------------------------------
ITEM #36 SKEW ROLLER LINEAR ENTRY TABLE APPROX. 1 INCLUDED
4.0
--------------------------------------------------------------------------------
ITEM #37 AUTOMATIC ABRASIVE POLISHING APPROX. 1 INCLUDED
MACHINE 18.0
MODEL BBP-6
--------------------------------------------------------------------------------
ITEM #38 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 INCLUDED
1.5
--------------------------------------------------------------------------------
ITEM #39 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 INCLUDED
1.5
--------------------------------------------------------------------------------
ITEM #40 SKEW ROLLER LINEAR EXIT TABLE APPROX. 1 INCLUDED
4.0
--------------------------------------------------------------------------------
ITEM #41 INTERMEDIATE TRANSFER/LOADING APPROX. 1 INCLUDED
TABLE 5.0
--------------------------------------------------------------------------------
ITEM #42 LINEAR ENTRY/EXIT TABLE WITH APPROX. 1 INCLUDED
TRANSFER DEVICE 6.0
--------------------------------------------------------------------------------
ITEM #43 ACO-40 PRECISION ABRASIVE SAW APPROX. 1 INCLUDED
4.5
--------------------------------------------------------------------------------
ITEM #44 BAR TRANSFER/LOADING TABLE APPROX. 1 INCLUDED
4.5
--------------------------------------------------------------------------------
ITEM #45 LINEAR ENTRY/EXIT TABLE APPROX. 1 INCLUDED
3.5
--------------------------------------------------------------------------------
ITEM #46 AUTOMATIC CHAMFERING UNIT APPROX. 1 INCLUDED
2.5
--------------------------------------------------------------------------------
ITEM #47 BAR END ALIGNMENT ASSEMBLY APPROX. 1 INCLUDED
0.4
--------------------------------------------------------------------------------
ITEM #48 SOFT DROP WEIGH CRADLE ASSEMBLY APPROX. 1 INCLUDED
4.8
--------------------------------------------------------------------------------
INCLUDED
--------------------------------------------------------------------------------
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 1 (CONSISTS OF FIVE (5) PAGES) 5 OF 5
WEIGHT AND PRICE LIST
AUTOMATIC ABRASIVE POLISHING MACHINE WITH STANDARD ACCESSORIES
================================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
--------------------------------------------------------------------------------
ABRASIVE OPTIONAL ITEMS
--------
POLISHING
---------
MACHINE
-------
OPTION A LASER ANALYSIS UNIT 1 INCLUDED
SAW
---
OPTION E ENVIRONMENTAL SAFETY ENCLOSURE 1 INCLUDED
--------------------------------------------------------------------------------
GRAND TOTAL F.O.B. ORWIGSBURG, PA $6,100,000.00
--------------------------------------------------------------------------------
D:\QUOTATION\UVQ1455A.XXX
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 2
DATA SHEET FOR HYDRAULIC COMPONENTS
PUMPS................................................XXXXXXX
FILTERS..............................................XXXXXXX & HYCON
CONTROLS.............................................XXXXXXX
ACCUMULATORS.........................................XXXXXXX OR XXXXX
FITTINGS & HOSE......................................WEATHER HEAD
CYLINDERS............................................HANNA, PARKER OR EQUIVALENT
HYDRAULIC MOTORS.....................................XXXX/XXXX-XXXX (LOW SPEED)
XXXXXXX/VOLVO (HIGH SPEED)
HAND VALVES..........................................TELEDYNE
AIR VALVES...........................................ARO & AUTOMATIC VALVE CO.
AIR FILTERS..........................................ARO
LUBRICATORS..........................................ARO
REGULATORS...........................................ARO
FLOW CONTROLS........................................XXXXXX OR HYCON
HOSE CARRIERS........................................AMFLEX
FLOW METERS..........................................HEDLAND & FLOTECH
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 3
DATA SHEET FOR ELECTRICAL COMPONENTS
A.C. INVERTER DRIVES...........................XXXXX XXXXXXX, SIEMENS
A.C. MOTOR (not motor/pump assembly)...........SIEMENS, BALDOR, GE. (U.S.
Manufactured)
D.C. MOTOR.....................................G.E., SIEMENS, BALDOR
BREAKERS.......................................SQUARE D, SIEMENS
STARTERS AND CONTROL RELAYS....................XXXXX XXXXXXX, SIEMENS
PROGRAMMABLE CONTROLLERS.(PLC 2). .............XXXXX XXXXXXX, SIEMENS
LIMIT SWITCHES.................................XXXXX XXXXXXX, SIEMENS
PUSH-BUTTON SELECTOR SWITCHES..................XXXXX XXXXXXX, SIEMENS
ENCLOSURES.....................................XXXXXXX/RITTAL
WIRE TYPE......................................THWN/THHN/MTW
WIRE DUCT (in enclosure).......................PANDUIT
TERMINAL BLOCKS................................XXXXX XXXXXXX, SIEMENS
OPERATORS STATIONS.............................STANDARD COLOR GLOSS XXXX
ALL A.C. ENCLOSURES............................STANDARD COLOR FLAT &
HAMMER TONE XXXX
DRIVE ENCLOSURES...............................STANDARD XXXX
INSTRUMENTATION DIGITAL. ......................NEWPORT, RED LION
SPEED POTS.....................................CLAROSTAT
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 4
TECHNICAL SPECIFICATIONS
ANNEX NO. 4 INCLUDES 77 PAGES
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ONE (1) HETRAN BAR PROCESSING CELL, MODEL BPC-6000
Complete as per our drawing #4ML-19705C, Rev.O. The bar processing cell
features the latest innovations in design and technology. The cell
will process automatically, hot rolled and forged bars of carbon
steel, alloy steel and stainless steels (Martensitic, Ferritic and
Austenitic), tool steels, high speed steels, high nickel alloys, high
strength steels, etc.
The cell has full capability to selectively or automatically perform the
operations of:
- Black bar pre-straightening;
- Lead end cut-off and chamfer;
- High speed precision turning;
- Finish straightening/burnishing;
- Eddy Current Inspection;
- High speed bar belt polishing;
- Tail end cut off/cut to length;
- Tail end cut off;
- Digital weighing and printing.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
BAR PROCESSING CELL SPECIFICATIONS:
----------------------------------
Hot rolled and forged bar
entry diameter range: 1.031" to 6.250"
Finish diameter working range: 1.000" to 6.000"
Bar length working range: 12' to 25' maximum
Diameter tolerance capability: 1.000" to 3.500" (-.000 +.004")
3.500" to 6.000" (-.000 +.006")
Cell throughfeed speed: up to 80 FPM
Material removal off diameter: .031" to .500"
Electrical supply: 460 V., 3 Ph., 60 Hertz
Control voltage: 110 V., 1 Ph., 60 Hertz
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
BPC-6000 BAR PROCESSING CELL OPERATION MANPOWER
It is projected that the BPC-6000, Bar Processing Cell, as designed for
Universal Stainless & Alloy Products, Inc. will operate with seven (7)
operators per shift plus two (2) crane operators. In addition, two
(2) maintenance personnel will be required to perform specified
scheduled maintenance.
Notice should be made that the specified operating staff for the bar
processing cell is required to realize the maximum level of the cell
production capability. Less personnel can be utilized but will
contribute to a possible reduction in operating capacity and quality
index. Following is an itemization of the specified line operating
personnel.
- One (1) Loading/Crane Operator for raw material loading and
placement on Item #1.
- One (1) Pre-straightener Operator for operation and monitoring of
item #4 and surrounding area.
- Two (2) Abrasive Cut-off Saw Operator for operation and monitoring
of Item #11 and #43 surrounding area.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
BPC-6000 BAR PROCESSING CELL OPERATION MANPOWER
(continued)
- One (1) Bar Turning Operator for operation and monitoring of item
#16 and surrounding area.
- One (1) Straightener/Burnisher Operator for operation and
monitoring of Item #25 and surrounding area.
- One (1) Eddy Current Inspection Operator for operation and
monitoring of Item #32 and surrounding area.
- One (1) Bar Belt Polisher Operator for operation and monitoring of
Item #37 and surrounding area.
- One (1) Finished Product/Crane Operator (floating) for Item #47 and
surrounding area.
- Two (2) Staff Maintenance Persons for staggered shift maintenance
requirements.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ONE (1) HETRAN BAR PRE-STRAIGHTENER, MODEL BS-600P
The machine is the latest design and is used to pre-straighten bar
stock of carbon steel, low alloy steel, stainless steels
(Martensitic, Ferritic, Austenitic), tool steel, high speed steels,
high nickel alloys, high strength steel, etc.
EQUIPMENT SPECIFICATIONS:
------------------------
Working range diameter: 1.031" to 6.250"
Bar length: min. 12' to 25'
Line speed: up to 120 FPM
Angle adjustment top roll: approx. 14(degree) to 24(degree)
Angle adjustment bottom roll: approx. 14(degree) to 24(degree)
Main drive: Two (2) 250 HP DC motors
Electrical supply: 460 V., 3 Ph., 60 Hertz
Control voltage: 110 V., 1 Ph., 60 Hertz
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
The installation consists of:
Item #1 ONE (1) BAR LOADING TABLE WITH LOADING CRADLE
A bundle of bars can be placed in cradle then opened. The cradle is
then raised by operator unloading bars in a controlled manner onto
loading table. The loading table will have supported roller chains
to carry bars to loading point, against adjustable bar stop. One
bar at a time will then be automatically raised and loaded into the
straightener linear entry table.
Item #2 ONE (1) CLAMSHELL LINEAR ENTRY TABLE
That accept bars from the loading table assembly. The linear feed
table is a clamshell-type design with urethane lined blocks for
safety and noise abatement. The clamshell closes as a bar is fed by
skew pressure rolls into the straightener and it opens to accept
the next bar from the bar loading table.
Item #3 TWO (2) HYDRAULIC DRIVEN SKEW PRESSURE ROLL ASSEMBLIES
Feed the bar under rotation into the straightener, this decreases
shock damage to both work-piece and straightening rolls. The skew
rolls are arranged vertically.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #4 ONE (1) HETRAN BAR PRE-STRAIGHTENER,
MODEL BS-600P
A) General Construction
---------------------
Machine will be of vertical two-roll design with the rolls mounted one
above the other and each driven by D.C. motor with heavy-duty gear
reducers. The upper roll is adjusted up or down for bar size and roll
pressure setting. The roll and bracket holder are mounted on a large
diameter ram which travels inside the top frame of the machine.
Screw type adjustment is provided. Both upper (concave) and lower
(convex) roll are provided with angular adjustments for selecting
optimum angles for pressure distribution for any size bar within the
machine's capacity along the face of the rolls.
Straightener frames are of steel welded/stress relieved construction.
Four (4) large diameter pre-stressed columns assure rigidity and are
arranged with hinged guide mountings to provide easy access for bar
guide change.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #4 HETRAN BAR PRE-STRAIGHTENER (continued)
B) Straightener Line Speed
-----------------------
Straightening speed range will be up to 120 FPM using two (2) 250 HP
650/1800 D.C. motors equipped with reversing SCR control, infinitely
variable. Line speed capability is greater than that of the turning
machine, to guarantee no limitation of its (turning mk) line speed.
C) Adjustments
-----------
Upper roll pressure adjustment is motorized by an oil motor with gear
reducer unit. The top roll also has hydraulic cylinders to
counterbalance any backlash which may develop. Angular adjustments of
both rolls are provided to cover the full range of bar diameters and
type of material, assuring end to end straightness to all bars,
including those with short bends and end kinks.
Angularity setting of either the top or bottom roll is accomplished by
hydraulic cylinders. On completion of these adjustments the rolls are
rigidly clamped both for angularity and for pressure setting.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #4 HETRAN BAR PRE-STRAIGHTENER (continued)
D) Rolls
-----
The machine is installed with one set of rolls to cover the full size
range of the machine. Both rolls are designed to provide maximum
production and quality of the bar over the entire range of bar sizes
and materials. The top roll is concave and the bottom roll is convex
with tangent reliefs to deflect the bar over the bottom roll without
marking. The specially designed bottom roll profile which is convex
produces a radical curvature in the bar as it passes through the
machine. This unique profile has the following distinct advantage
over the conventional "bottom" roll.
- Uniform stressing of the bar surface.
E) Bar Guides
----------
Horizontally mounted bar guides (lineals) are provided at front and
rear of the machine to cover the full size range . Guides are mounted
in specially designed guide holders hinged to the front and rear
columns and designed to swing out for bar guide change. Holders are
provided with horizontal adjustment. Horizontal mounting of guides
facilitates quick change as well as eliminates the heavy cantilevered
guide loads which are common to horizontally opposed rolls.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #4 HETRAN BAR PRE-STRAIGHTENER (continued)
(continued)
The front and rear bar guides are hydraulically adjustable, operated
by push-button located at both front and rear of machine. The
guides are provided with changeable, high wear resistance bar guides.
To cover the specified bar range several sets of guides will be
required. One complete set is provided with the machine.
F) Bar/Roll Lubrication (Coolant)
------------------------------
The coolant or lubricant is self-contained in the machine base and
drained into a machine reservoir. The coolant from the reservoir is
filtered before spraying onto the bars.
The system is completely valved and piped ready for operation. Splash
guards are provided to contain the coolant within the machine frame.
G) Gearboxes
---------
Each roll is individually driven by means of the 250 HP DC Motor via
gear reducers through heavy duty universal spindles. Gear shafts are
mounted on anti-friction bearings.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
OPTION D ONE (1) C.A.S./COMPUTER PACKAGE, INDUSTRIAL PC CAPABLE TO BE
LINKED TO YOUR BUSINESS COMPUTER AUTOMATED STRAIGHTENING CONTROL
PROGRAM
The new bar straightening control software package and activation
system, developed by HETRAN, INC., in cooperation with a software
company, allows maximum efficiency in set-up and change overs.
Pre-adjustment of all machine parameters is done via a
monitor-control system. In this system, the computer outputs to all
necessary devices, properly adjusting all machine components per the
information stored in the computer memory library. This software was
developed and proven in an actual production atmosphere in the
Shalmet processing facilities.
The following is a description of the standard features:
CONTENT:
CUSTOMIZED DISPLAY AND STORAGE OF MEASUREMENT DATA
CHANGING OF DIMENSION AND MATERIAL
DISPLAY OF PRE-ADJUSTMENT PARAMETERS FOR THE STRAIGHTENING PROCESS
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
OPTION D ONE (1) C.A.S./COMPUTER PACKAGE, INDUSTRIAL PC CAPABLE TO BE
LINKED TO YOUR BUSINESS COMPUTER AUTOMATED STRAIGHTENING CONTROL
PROGRAM
ORDER DATA:
ORDER NUMBER CUSTOMER NAME
LOT SIZE
MATERIAL GRADER TENSILE STRENGTH
DIAMETER TOLERANCE +/- REQUIRED
PRODUCTION DATE
MEASUREMENT DATA:
ROLL ANGLE (TOP/BOTTOM)
REVOLUTION DRIVES (TOP/BOTTOM)
CURRENT DRIVES (TOP/BOTTOM)
STRAIGHTENING FORCE (TOP ROLL)
PRESSURE (TOP ROLL)
LINEAL FORCES (INPUT/OUTPUT)
CALCULATED DATA:
ROLL REVOLUTION (TOP/BOTTOM)
THROUGHPUT SPEED
BAR REVOLUTION
The display of the measured and calculated data is graphically in
digital respectively analog form.
All data are saved under the data string "commission".
An out-print can be made, so that it is possible to suggest some pre-
adjustment parameters for one commission.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT
internal
CUSTOMER TERM : SHALMET Corp.
QUALITY / GRADE OF MATERIAL : 000 Xx 0 / 00000
XXXXXXXXXX : TEST--00001
CHARGE : C0401
DIMENSION [mm] [in] : 76.200 3.0000
PLUS - TOLERANCE [mm] [in] : 0.000 0.0000
MINUS - TOLERANCE [mm] [in] : 0.046 0.0018
DATE : 06/15/92
REVOLUTION MAIN DRIVE TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
GEAR RATIO : 0.0
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
XXXXX XXXX XXXXX TOP [A] : 0
BOTTOM [A] : 0
STRAIGHTENING SPEED [m/min] [ft/min] : 0.00 0.00
REVOLUTION BAR [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LOAD PRESSURE [bar] [psi] : 0 0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
ENTRY ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
RUNOUT ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT
selectal
CUSTOMER TERM : SHALMET Corp.
QUALITY/ GRADE OF MATERIAL : 000 Xx 0 /
00000
XXXXXXXXXX : TEST--00001
CHARGE : C0401
DIMENSION [mm] [in]: 76.200 3.0000
PLUS - TOLERANCE [mm] [in]: 0.000 0.0000
MINUS - TOLERANCE [mm] [in]: 0.046 0.0018
DATE : 06/15/92
REVOLUTION MAIN DRIVE TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
GEAR RATIO : 0.0
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
XXXXX XXXX XXXXX TOP [A] : 0
BOTTOM [A] : 0
STRAIGHTENING SPEED [m/min] [ft/min] : 0.00 0.00
REVOLUTION BAR [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LOAD PRESSURE [bar] [psi] : 0 0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
ENTRY ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
RUNOUT ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT selection list
DATE from: 06/01/92 to : 06/30/92
COMMISSION from: TEST--00001 to : TEST--00099
DIMENSION [mm] from: 20.000 to : 100.000
[in] 0.7874 3.9370
MATERIAL [DIN] from: 1.0000 to : 1.9999
SORTED BY DATE / COMMISSION / DIMENSION / MATERIAL
------
DIMENSION [in] : 3.000
PLUS - TOLERANCE [in] : 0.0000
MINUS - TOLERANCE [in] : 0.0018
DATE : 06/15/92
REVOLUTION MAIN DRIVE TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
GEAR RATIO : 0.0
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
XXXXX XXXX XXXXX TOP [A] : 0
BOTTOM [A] : 0
STRAIGHTENING SPEED [m/min] [ft/min] : 0.00 0.00
REVOLUTION BAR [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LOAD PRESSURE [bar] [psi] : 0 0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
ENTRY ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
RUNOUT ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT
for customer
CUSTOMER TERM : SHALMET Corp.
QUALITY / GRADE OF MATERIAL : 000 Xx 0 / 00000
XXXXXXXXXX : TEST--00001
CHARGE : C0401
DIMENSION [in] : 3.000
PLUS - TOLERANCE [in] : 0.0000
MINUS - TOLERANCE [in] : 0.0018
DATE : 06/15/92
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #5 COMPLETE ELECTRICAL EQUIPMENT FOR PRE-STRAIGHTENER
MODEL BS-600P
Manufacturers of electrical equipment as per Annex 3.
A) Two (2) DC Straightener Motors
------------------------------
Two (2) 250 HP, totally enclosed, fan cooled DC motors for continuous
duty. Anti-friction bearings, drip-proof protected enclosure, a motor
mounted tachometer generator, foot mounted, and thermostats are all
included.
B) Straightening Power Unit
------------------------
One (1) 500 HP power unit for 460 volt, 3 phase, 60 hertz power supply
and consisting of the following units, functions and devices in a NEMA
12 enclosure with doors on the front. The panel is suitable for
mounting against the wall:
- 1.15 service factor, with 150% overload capacity.
- drive module to include power supply, and drive monitor.
- Static instantaneous over-current protection.
- Air circuit breaker disconnect with handle through door.
- Isolation transformer.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #5 COMPLETE ELECTRICAL EQUIPMENT (continued)
a. Motor speed regulator to provide 1% speed regulation with timed
acceleration and deceleration.
b. Magnetic switch disconnection.
c. Jogging forward.
d. Dynamic braking emergency stop.
e. Coast stop normal stop.
f. E-Stop Relay.
g. One relay for interlocking.
C) Operator Station
----------------
One (1) pendulum-type mounted operator station, NEMA type 12, to
contain the following devices mounted and wired to terminal boards:
- Ampmeter
- Voltmeter
- Start push-buttons
- Stop push-buttons
- Clamp and release push-buttons
- Speed adjust potentiometer for main drives
- Selector switches, etc.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #6 ONE (1) COMPLETE HYDRAULIC POWER SYSTEM
To service complete straightener installation (skew rolls, pressure
rolls, linear entry/exit table etc.) with substation including all
necessary piping, hoses, filters, accumulators, pressure gauges, check
valves, flow control valves, motors, pumps, etc.
Power system includes load sensing pressure compensating pumps with
pressure and torque limiting controls and electrical proportional
control.
Item #7 TWO (2) HYDRAULIC DRIVEN PRESSURE ROLL ASSEMBLIES
To drive bar from the straightener into the linear exit table. The
self centering pressure rolls are arranged vertically. Operated by
hydraulic cylinders that are controlled via a pressure relief and
speed control valve.
Load and re-load of the rolls are fully automatically depend on the
operation sequence.
Item #8 ONE (1) V-TROUGH EXIT TABLE
The V-Trough exit table is lined with urethane for safety and noise
abatement. The table automatically tilts, releasing the bar onto the
transfer/loading table.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #9 TRANSFER/LOADING TABLE
One (1) transfer/loading table with automatic loading device to pick
up one (1) bar at a time and place on saw linear entry table. All bar
contact surfaces are polyethylene lined for bar protection and noise
abatement.
Item #10 LINEAR ENTRY/EXIT TABLE WITH TRANSFER DEVICE
One (1) linear entry /exit table with v-rollers accepts bar from
transfer/loading table. The v-rollers are individually driven,
feeding the bar to and through the saw station. After the bar is fed
to and through the saw station, the bars will be transfered to the for
loading/transfer table #14.
Item #11 ACO-40 ABRASIVE SAW STATION
The ACO-40 abrasive saw station will consist of (1) saw assembly
utilizing a 40" diameter reinforced abrasive cut-off wheel allowing
bar cuts up to a maximum diameter of 9". The saw will be driven by a
200 HP hydraulic drive system. A variable speed spindle is included
and will provide the ability to adjust the abrasive wheel RPM over a
wide selection range.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #11 ACO-40 ABRASIVE SAW STATION (continued)
This capability will permit proper or desired surface-feet-per-minute
to be maintained, regardless of the wheel diameter as it is affected
by normal wear. The variable speed spindle is controlled by a
potentiometer and includes a surface feet per minute digital
indicator. The saw is control-fed through the cutting arc by a
temposonic controlled hydraulic cylinder and adjusted by a
potentiometer. A two-jaw vise is utilized to hold the bars and is
controlled by a selector switch. A disposal system is provided for
scrap removal and utilizes an eliminator chute and removable scrap
container.
All machine functions are controlled by an Xxxxx-Xxxxxxx PLC. The
operator panel is provided in a choice of either pedestal mounted type
or adjustable overhead style; the user friendly operator panel is
arranged in a logical context giving ease of control to all machine
functions including:
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #11 ACO-40 ABRASIVE SAW STATION (continued)
- Hydraulic system START/STOP control and indicator.
- Blade speed potentiometer and surface-feet-per-minute (SFPM) meter.
- A spindle revolutions per minute (RPM) meter.
- Blade RAISE/LOWER selector switch and indicator.
- Pounds-per-square inch (PSI) digital meter.
- Vice OPEN/CLOSE selector switch and indicator.
- Electrical system ON/OFF switch and indicator.
OPTION E ENVIRONMENTAL/SAFETY ENCLOSURE
Totally enclosed sheet metal "House" with sliding door access. Door
has shatter-proof glass window with interior window-wiper and light,
allow visual inspection.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ITEM #12 ONE (1) AUTOMATIC CHAMFERING/DEBURR UNIT
MODEL BC-600
One (1) automatic chamfering/deburr assembly with a chamfering bit
head equipped with four (4) carbide cartridges and a centering
mechanism in height. The four carbides are arranged to chamfer a
45(degree) +/- 5(degree) angle. The chamfering bit head is connected
to the heavy duty spindle that operates with super precision bearings.
The axial movement (forward and reverse) of the chamfering head is
variable between 0.5mm and 8.0mm and is controlled by a proportional
valve, so that chip removal on the chamfered bar ends can be
determined per revolutions of the spindle.
A hydraulic two-jaw vise is utilized to hold the hot rolled and
prestraightened bars while being chamfered and is controlled by a
selector switch. As the bar is moved to a fixed stopper via the
linear entry table, all chamfering depths depend on the variation of
the cut angle (90(degree) +/-1(degree)).
The chamfering machine will work in the dry operation mode.
The metal removed (chips) will be diverted into a chip bucket.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ITEM #12 ONE (1) AUTOMATIC CHAMFERING/DEBURR UNIT
MODEL BC-600 (Continued)
The chamfering unit is covered with a protective hood hinged for easy
access for tool changing.
The chamfer unit is synchronized with the sequence of the bar
intermediate transfer and linear entry table.
Item #13 ONE (1) LINEAR ENTRY/EXIT TABLE (CHAMFER MACHINE)
With v-rollers accepting bar from bar intermediate transfer table.
The v- rollers are driven by oil motors, feeding the leading end of
the bar to the chamfering unit. The rollers are reversible for manual
and/or automatic positioning. The table is height adjustable via
temposonic cylinder to match centerline height of hydraulic chamfering
vise.
After the bar top end is chamfered it will be released via a bar
lifting device onto the intermediate transfer table and transferred to
the bar turning machine. All bar contact surfaces are
polyethylene-lined for noise abatement and bar protection.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
PRE-STRAIGHTENER WITH STANDARD ACCESSORIES
GENERAL (ITEM #1 THROUGH #13)
Safety guards will be attached to all equipment; such as, rotating and
sliding parts. (Universal drive shafts, skew rolls, etc.) Safety
guards will be painted with Osha standard as per customer
specifications.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ONE (1) HETRAN XXX XXXXXX INSTALLATION, MODEL BT-6
Complete, as per our drawing #4ML-19705C, Rev.O. The machine features
the newest design and is used for the machining of hot rolled machined
straightened bars for carbon steels, alloy steels, stainless
steels (Martensitic, Ferritic, Austenitic), tools steels, high speed
steels, high nickel alloys, high strength steels, etc.
The turning heads are equipped with indexable carbide throw-away
inserts. The material flow is from left to right as seen from the
operator's position.
EQUIPMENT SPECIFICATIONS:
------------------------
Hot rolled machined & straightened
bar diameter: 1.031" to 6.250"
Working range finish diameter: 1.000" to 6.000"
Bar length: 12' to 25' maximum
Diameter tolerance: 1.000" to 3.500" (-.000/+.004")
3.500" to 6.000" (-.000/+.006")
Bar throughfeed speed: up to 80 FPM
Material removal in diameter: .031" to .500"
Main drive motor: 250 HP DC Motor SCR controlled
Electricity: 460 V., 3 Ph., 60 Hertz
Control voltage: 110 V., 1 Ph., 60 Hertz
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #14 ONE (1) BAR LOADING/TRANSFER TABLE
One (1) bar loading/transfer table that accepts the bars from the
linear exit table of the saw. From there, the bars go through an
adjustable stop located in the center of the table. This adjustable
stop improves efficiency when processing different size bar lots as
well as for loading and unloading of the bars.
A single bar will be lifted and placed onto the v-shaped transporting
rollers. The rolls are driven by oil motors. The bars are
continually fed in a fully automatic non-stop manner. The automatic
bar lift is controlled by a proximity switch, depending on the
operating sequence of the machine.
The bar loading table is a rigid, welded, steel construction, capable
of withstanding a load in excess of approximately 12 tons.
All cylinders and oil motors are fed from the main hydraulic power
unit.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #15 ONE (1) LINEAR ENTRY TABLE
With v-rollers accepts bars from the bar loading/transfer table. The
v-rollers are driven by oil motors, feeding the bar to the infeed
assembly. The table is height adjustable to match turning centerline
height. The speed of the linear entry table will accommodate the speed
to the infeed unit and is infinitely variable to assure bar to bar
operation.
Item #16 BAR TURNING MACHINE MODEL BT-6
including:
HYDRAULICALLY DRIVEN INFEED UNIT which feeds the bar through the
turning machine. The four self centering (4) pressure loaded feed
rollers are longitudinally grooved and hydraulically actuated. One
(1) set of feed rollers cover the full working diameter range. The
pressure of the cylinders is adjustable to accommodate bar diameter
and stock removal; and can be infinitely variable by a pressure relief
valve located on the front side of machine and hydraulic unit.
The infeed unit also allows for irregular bar diameter faces going
through the machine. The 2 sets of pressure rolls, controlled by a
PLC will load and re-load fully automatically when the end of the
previous bar and the beginning of the next bar passes through the roll
section area. This important feature protects the infeed roll shaft
lift, etc.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #16 BAR TURNING MACHINE MODEL BT-6
(continued)
BAR TURNING ASSEMBLY consists of a steel weldment constructed housing
incorporating the spindle, which is driven through a poly-chain by an
infinitely variable, SCR controlled, approximately 250 HP DC drive
and via a 2-speed gear box. The spindle runs on super precision
angular contact bearings and carries the cutter-head.
All main spindle bearings are constantly monitored via a temperature
control device. If overheating of the bearings occur, the machine
will automatically shut down.
A Tool Wear Compensation Device is included. This device maintains a
constant diameter of the bar while the machine is running and is
operated via an oil motor.
Directly in front and in the back of the cutter-head, the
self-centering material entry and exit guide assembly is mounted to
dampen vibrations and assure the best turning results. The entry
guide assembly covers the full finish diameter range. The entry guide
assembly is equipped with three (3) hardened jaw plates.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #16 BAR TURNING MACHINE MODEL BT-6
(continued)
One (1) cutter-head covering the entire bar size range carries the
four carbide toolholders. The machine uses three (3) sizes of tool
cassettes. The tool cassettes offer a variety of options for using
roughing and finishing carbide cutters in various shapes such as
round, triangular, square and octagon (international standard). These
carbide inserts are arranged individually or in a tandem sequence.
The precision setup fixture to pre-set the toolholders to a finish bar
diameter is included.
The exit guide assembly is equipped with automatically adjusting guide
pads, over the full range of the machine for maximum vibration
elimination. Also included is one (1) pair of pinch rolls which are
air actuated and self-centering.
THE CLAMPING CARRIAGE ASSEMBLY consists of a hydraulically operated
self-centering clamping carriage, which prevents the bar from turning
after the same has left the feed rolls. The clamping carriage runs on
rails, which are supported by the machine base. The clamping carriage
is hydraulically driven via a rack and pinion assembly with an oil
motor.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #16 BAR TURNING MACHINE MODEL BT-6
(continued)
This unit will clamp the bar transferred from the infeed unit and then
transfer it onto the bar linear exit table. Also included is one (1)
pair of pinch rolls which are air actuated and self-centering.
All of the xxx xxxxxx units are mounted on a common steel frame base,
properly precision aligned with a laser. The base and coolant tank
will accommodate approximately 1,000 gallons of coolant solution;
therefore, no coolant pit is required. The foundation requirement is
minimized to a reinforced concrete floor approximately 12" thick and
several anchor bolts for fastening.
Toolholder size (range)
-----------------------
Three (3) complete toolholder sets are included with the machine to
cover the full size range. Each toolholder set consists of (4) four
individual toolholders, equal in size and capable of utilizing the
four cartridge type insert holders, also included.
Set #1: 25mm - 76mm (1.000" to 3.000")
Set #2: 76mm - 114mm (3.000" to 4.500")
Set #3: 114mm - 152mm (4.500" to 6.000")
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #16 BAR TURNING MACHINE MODEL BT-6
(continued)
Toolholder change time
----------------------
An alternate set of the toolholders can be prepared for installation
in the machine by being equipped with carbides during the peeling
operation. The toolholders are adjustable by the included set-up
fixture.
The toolholder set change-over time; from a used toolholder set out of
the cutter-head, to a new adjusted toolholder set is between 3 to 6
minutes.
Item #17 ONE (1) LASER MEASURING AND ADJUSTMENT CONTROL
The Laser measuring device is a data registration processor, which is
coupled to a Laser scanner. In connection with the Laser scanner, the
Data System is a contactless, automatic measuring system of the
highest dissolution. The measuring readout consists of the maximum
size, the minimum size, the maximum and the minimum deviation as well
as the standard deviation. The Laser compares the effective
measurement of the laser scanner to the programmed tolerance limits
and evaluates the single conditions.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #17 ONE (1) LASER MEASURING AND ADJUSTMENT CONTROL
(continued)
The parameter memory into the Laser is done via a Laser key board.
With this key-board on the front pendulum panel, a direct link to the
storage memory is possible. The Laser memorizes the measured maximum,
minimum, the difference between these both values and calculates the
middle value of the measurements as well as the standard deviation.
The connection to SPS system via a series intersection and the
delivery of the measurement data to a separate indicator as well as
providing the alarm signs make this equipment an universal measurement
data processing station.
The readout a six-figure number indicator. It shows the selected
parameter as well as possible error conditions in indicating the size
parameters.
The measuring principle refers to the laser scanning of the measuring
object on the optical measuring field. The laser beam is to be
converged on a photocell and reversed into a digital sign. The
microprocessor determines the exact diameter from the digital sign.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #17 ONE (1) LASER MEASURING AND ADJUSTMENT CONTROL
(continued)
Indication of: Momentary diameter, adjustable fixed diameter,
diameter medium value, minimum diameter and maximum
diameter and standard deviation.
Tolerance indication: over-, good-, under measure LED diodes.
Besides the measurement data with all parameters for the peeled bar or
wire, the measurement and adjustment control is equipped with a
further microprocessor controlled difference counter which evaluates
by a phase discriminator with four-fold evaluation.
Item #18 CHIP CONVEYOR
With high pressure coolant pump, piping, etc. Overload protection is
provided, in the event the metal chips become entangled on the steel
belt conveyor.
Item #19 COMPLETE ELECTRICAL EQUIPMENT
Manufacturers of electrical equipment for AC and DC motor control will
be as per Annex 3.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #19 COMPLETE ELECTRICAL EQUIPMENT (continued)
A) One (1) XX Xxxxxx Motor
-----------------------
One (1) 250 HP, 650/1800 RPM, totally enclosed, fan cooled DC motor
for continuous duty. Anti-friction bearings, drip-proof protected
enclosure, a motor mounted tachometer generator, foot mounted, and
thermostats are all included.
B) One set of slide rails for motor under Item A.
----------------------------------------------
C) Xxxxxx Power Unit
-----------------
One (1) 250 HP Power unit for 460 volt, 3 phase, 60 hertz power supply
and consisting of the following units, functions and devices in a NEMA
12 enclosure with doors on the front. The panel is suitable for
mounting against the wall:
- 1.15 service factor, with 150% overload capacity.
- drive module to include power supply, and drive monitor.
- Static instantaneous over-current protection.
- Air circuit breaker disconnect with handle through door.
- Isolation transformer.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #19 COMPLETE ELECTRICAL EQUIPMENT (continued)
a. Motor speed regulator to provide 1% speed regulation with timed
acceleration and deceleration.
b. Magnetic switch disconnection.
c. Jogging forward.
d. Dynamic braking emergency stop.
e. Coast stop normal stop.
f. E-Stop Relay.
g. One relay for interlocking.
D) Operator Station
----------------
One (1) Pendulum type and one (1) Bench type operator station for both
machines for industrial PLC (business) computers, NEMA type 12, to
contain the following devices mounted and wired to terminal boards:
Digital Xxxxxx motor ammeter.
Digital Xxxxxx speed indicator
Digital infeed speed indicator (up to
80 FPM/maximum)
Xxxxxx START push-button.
Xxxxxx STOP push-button.
Xxxxxx JOG FORWARD push-button.
Infeed START push-button.
Infeed STOP push-button.
INFEED JOG FORWARD & JOG REVERSE push-button.
Clamping Carriage CLAMP-RELEASE push-button.
Clamping Carriage FEED-OUT push-button.
Clamping Carriage FORWARD-REVERSE push-button.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #19 COMPLETE ELECTRICAL EQUIPMENT (continued)
Cylinder OFF-ON selector switches.
Coolant pump START-STOP push-button.
Hydraulic pump START-STOP push-button.
AC POWER ON indicating light.
STOP RESET illuminated push-button.
E STOP mushroom head push-buttons.
Infeed speed adjust potentiometer.
Xxxxxx speed adjust potentiometer.
E) Miscellaneous Limit Switches, through-feed speed counting devices
----------------------------
for automatic clamping, etc.
F) Monitor for Bar Turning Installation
------------------------------------
One (1) mini computer with CTR display screen which will monitor the
bar turning equipment with separate modes indicating all necessary
functions. The main function modes are as follows:
- Line speed and metal removal tons/hour, spindle RPM, etc.
- Data entry of diameter
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #20 ONE (1) COMPLETE HYDRAULIC POWER SYSTEM
With substation including all necessary piping, hoses, filters,
accumulators, pressure gauges, check valves, flow control valves,
motors, pumps, etc. Power system includes load sensing pressure
compensating pumps with pressure and torque limiting controls and
electrical proportional control.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
OPTIONAL EQUIPMENT FOR BT-6 XXX XXXXXX INSTALLATION
OPTION A ONE (1) VGA/COMPUTER PACKAGE, INDUSTRIAL PC CAPABLE TO BE LINKED
TO YOUR BUSINESS COMPUTER
VGA monitor will display pertinent data concerning (3) modes of xxx
xxxxxx functions:
1. Diagnostics of the machine such as malfunctioning of switches,
sensors, etc.
2. Production of machine processing such as line speed, metal removal,
tons/hour chips and product, spindle RPM, etc.
3. Data entry for grade of steel, diameter, bar lengths, recommended RPM
and throughput speed. A library is be maintained for ease of machine
set-up.
4. Standard software settings can be changed in accordance with your
needs. The original source program with code-book is not available
because all rights are exclusively reserved by HETRAN, INC.
Communication Language is TURBO-PASCAL.
OPTION B ONE (0) 0000 XXX XXXX COLLECTION SYSTEM
The unit will direct the coolant mist over-spray through the rear area
of the xxx xxxxxx spindle base, drawing mist away from the operator
and contributing to the cleanliness of the area.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
OPTION C CHILLER
The chiller maintains a constant temperature control of water based
coolants that become heated during the peeling process. The chiller
is a totally self-contained unit built to industrial standards and
utilizes a chip strainer and sediment settling system.
Compressors are welded, hermetic types; electricals meet NEC
standards. The constant temperature of coolant liquids helps maintain
the efficiency of the bearings, increase tool life, increase
production, and improve quality index.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #21 ONE (1) LINEAR EXIT TABLE
With v-rollers and hold-down roll assembly. Accepts bar from clamp
carriage. The v-rollers are driven by oil motors, driving the bar to
the unloading point and allowing the individual bars to be transferred
to the intermediate/transfer table to be in alignment with the bar
straightener. The table is height adjustable and in accordance with
the turning centerline height to accommodate the various sizes of
processed bars.
All hydraulic cylinders and all hydraulic roll motors are fed from a
hydraulic power unit.
Item #22 ONE (1) INTERMEDIATE/TRANSFER TABLE
(FROM XXXXXX TO STRAIGHTENER)
The unloading arm assembly will automatically unload bars from the
xxxxxx linear exit table.
The unloading table will have supported roller chains to carry bars to
loading point, against an adjustable bar stop. The supported roller
chains will allow movement of those bars which are in excess of the
straightness tolerance limit. One bar at a time will then be
automatically raised and loaded into the straightener linear entry
table.
All bar contact surfaces will be polyethylene lined for bar protection
and noise abatement.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
An intermediate bar stop is included to allow bars to be either
temporarily pooled or separated into bundles.
BAR TURNING MACHINE WITH STANDARD ACCESSORIES
GENERAL (ITEM #14 THROUGH #22)
Safety guards will be attached to all equipment; such as, rotating and
sliding parts. (Pinch rolls, Infeed rolls, Clamping Carriage, etc.)
Safety guards will be painted with Osha standard as per customer
specifications.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ONE (1) HETRAN FINISH BAR STRAIGHTENER/BURNISHER
MODEL BS-600
The machine is the latest design and is used to straighten/burnish
turned bar stock of carbon steel, alloy steel, tool steel, stainless
steels (Martensitic, Ferritic, Ausenitic), tool steel, high speed
steel, high nickel alloys, high strength steels, etc.
EQUIPMENT SPECIFICATIONS:
------------------------
Working range diameter: 1.000" to 6.000"
Bar length: 12' to 25'
Line speed: up to 120 FPM
Angle adjustment top roll: approximately 14(degree) to 24(degree)
Angle adjustment bottom roll: approximately 14(degree) to 24(degree)
Main drive: Two (2) 250 HP DC motors
Electrical supply: 460 V., 3 Ph., 60 Hertz
Control voltage: 110 X., 0 Xx., 00 Xxxxx
Item #23 ONE (1) CLAMSHELL LINEAR ENTRY TABLE
That accept bars from the intermediate/transfer table assembly. The
linear feed table is a clamshell-type design with urethane lined
blocks for safety and noise abatement. The clamshell closes as a bar
is fed by skew pressure rolls into the straightener and it opens to
accept the next bar from the intermediate/transfer table.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #24 TWO (2) HYDRAULIC DRIVEN SKEW PRESSURE ROLL
ASSEMBLIES
Feed the bar under rotation into the straightener, this decreases
shock damage to both work-piece and straightening rolls. The skew
rolls are arranged vertically.
ONE (1) HETRAN BAR STRAIGHTENER/BURNISHER
MODEL BS-600
The machine is the latest design and is used to straighten/burnish
turned bar stock of carbon steel, low alloy steel, stainless steels
(Martensitic, Ferretic, Austenetic), tool steel, high speed steel,
high nickel alloy, high strength steel, etc.
EQUIPMENT SPECIFICATIONS:
------------------------
Working range diameter: 1.000" to 6.000"
Bar length: min. 12' to 24'
Line speed: up to 120 FPM
Angle adjustment top roll: approximately 14(degree) to 24(degree)
Angle adjustment bottom roll: approximately 14(degree) to 24(degree)
Main drive: Two (2) 250 HP DC motors
Electrical supply: 460 V., 3 Ph., 60 Hertz
Control voltage: 110 V., 1 Ph., 60 Hertz
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #25 ONE (1) HETRAN FINISH BAR STRAIGHTENER/BURNISHER
MODEL BS-600
A) General Construction
--------------------
Machine will be of vertical two-roll design with the rolls mounted one
above the other and each driven by D.C. motor with heavy-duty gear
reducers. The upper roll is adjusted up or down for bar size and roll
pressure setting. The roll and bracket holder are mounted on a large
diameter ram which travels inside the top frame of the machine.
Screw type adjustment is provided. Both upper (concave) and lower
(convex) roll are provided with angular adjustments for selecting
optimum angles for pressure distribution for any size bar within the
machine's capacity along the face of the rolls.
Straightener frames are of steel welded/stress relieved construction.
Four (4) large diameter pre-stressed columns assure rigidity and are
arranged with hinged guide mountings to provide easy access for bar
guide change.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #25 HETRAN FINISH BAR STRAIGHTENER/BURNISHER (continued)
B) Straightener Line Speed
-----------------------
Straightening speed range will be up to 120 FPM using two (2) 250 HP
650/1800 D.C. motors equipped with reversing SCR control, infinitely
variable. Fast enough not to limit the capacity of the turning
machine.
C) Adjustments
-----------
Upper roll pressure adjustment is motorized by an oil motor with gear
reducer unit. The top roll also has hydraulic cylinders to
counterbalance any backlash which may develop. Angular adjustments of
both rolls are provided to cover the full range of bar diameters and
type of material, assuring end to end straightness to all bars,
including those with short bends and end kinks.
Angularity setting of either the top or bottom roll is accomplished by
hydraulic cylinders. On completion of these adjustments the rolls are
rigidly clamped both for angularity and for pressure setting (hand
operated).
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #25 HETRAN FINISH BAR STRAIGHTENER/BURNISHER (continued)
D) Rolls
-----
The machine is installed with one set of rolls to cover the full size
range of the machine. Both rolls are designed to provide maximum
production and quality of the bar over the entire range of bar sizes
and materials. The top roll is concave and the bottom roll is convex
with tangent reliefs to deflect the bar over the bottom roll without
marking. The specially designed bottom roll profile which is convex
produces a radical curvature in the bar as it passes through the
machine. This unique profile has the following distinct advantage
over the conventional "bottom" roll.
- Uniform stressing of the bar surface.
- Higher degree of polishing as a result of the increased contact
lengths and the differential contact diameters, thereby making it
especially suitable for cold finished bars.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #25 HETRAN FINISH BAR STRAIGHTENER/BURNISHER (continued)
E) Bar Guides
----------
Horizontally mounted bar guides (lineals) are provided at front and
rear of the machine to cover the full size range . Guides are mounted
in specially designed guide holders hinged to the front and rear
columns and designed to swing out for bar guide change. Holders are
provided with horizontal adjustment. Horizontal mounting of guides
facilitates quick change as well as eliminates the heavy cantilevered
guide loads which are common to horizontally opposed rolls.
The front and rear bar guides are hydraulically adjustable, operated
by push-button located at both front and rear of machine. The guides
are provided with changeable, high wear resistance bar guides.
To cover the specified bar range several sets of guides will be
required. One complete set is provided with the machine.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #25 HETRAN FINISH BAR STRAIGHTENER/BURNISHER
(continued)
F) Bar/Roll Lubrication (Coolant)
------------------------------
The coolant or lubricant is self-contained in the machine base and
drained into a machine reservoir. The coolant from the reservoir is
filtered before spraying onto the bars.
The system is completely valved and piped ready for operation. Splash
guards are provided to contain the coolant within the machine frame.
An air wipe system is provided on the exit end of the straightener to
wipe the bar free of lubrication. Different sets are needed for
various bar diameters.
G) Gearboxes
---------
Each roll is individually driven by means of the 250 HP DC Motor via
gear reducers through heavy duty universal spindles. Gear shafts are
mounted on anti-friction bearings.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
OPTION E ONE (1) C.A.S./COMPUTER PACKAGE, INDUSTRIAL PC CAPABLE TO BE LINKED
TO YOUR BUSINESS COMPUTER AUTOMATED STRAIGHTENING CONTROL PROGRAM
The new bar straightening control software package and activation
system, developed by HETRAN, INC., in cooperation with a software
company, allows maximum efficiency in set-up and change overs.
Pre-adjustment of all machine parameters is done via a monitor-control
system. In this system, the computer outputs all necessary devices,
properly adjusting all machine components per the information stored
in the computer memory library. This software was developed and proven
in an actual production atmosphere in the Shalmet processing
facilities. The following is a description of the standard features:
CONTENT:
CUSTOMIZED DISPLAY AND STORAGE OF MEASUREMENT DATA
CHANGING OF DIMENSION AND MATERIAL
DISPLAY OF PRE-ADJUSTMENT PARAMETERS FOR THE STRAIGHTENING PROCESS
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
OPTION E ONE (1) C.A.S./COMPUTER PACKAGE, INDUSTRIAL PC CAPABLE TO BE LINKED
TO YOUR BUSINESS COMPUTER AUTOMATED STRAIGHTENING CONTROL PROGRAM
ORDER DATA:
ORDER NUMBER CUSTOMER NAME
LOT SIZE
MATERIAL GRADER TENSILE STRENGTH
DIAMETER TOLERANCE +/- REQUIRED
PRODUCTION DATE
MEASUREMENT DATA:
ROLL ANGLE (TOP/BOTTOM)
REVOLUTION DRIVES (TOP/BOTTOM)
CURRENT DRIVES (TOP/BOTTOM)
STRAIGHTENING FORCE (TOP ROLL)
PRESSURE (TOP ROLL)
LINEAL FORCES (INPUT/OUTPUT)
CALCULATED DATA:
ROLL REVOLUTION (TOP/BOTTOM)
THROUGHPUT SPEED
BAR REVOLUTION
The display of the measured and calculated data is graphically in
digital respectively analog form.
All data are saved under the data string "commission".
An out-print can be made, so that it is possible to suggest some pre-
adjustment parameters for one commission.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT
internal
CUSTOMER TERM : SHALMET Corp.
QUALITY / GRADE OF MATERIAL : 000 Xx 0 / 00000
XXXXXXXXXX : TEST--00001
CHARGE : C0401
DIMENSION [mm] [in] : 76.200 3.0000
PLUS - TOLERANCE [mm] [in] : 0.000 0.0000
MINUS - TOLERANCE [mm] [in] : 0.046 0.0018
DATE : 06/15/92
REVOLUTION MAIN DRIVE TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
GEAR RATIO : 0.0
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
XXXXX XXXX XXXXX TOP [A] : 0
BOTTOM [A] : 0
STRAIGHTENING SPEED [m/min] [ft/min] : 0.00 0.00
REVOLUTION BAR [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LOAD PRESSURE [bar] [psi] : 0 0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
ENTRY ADJUSTMENT VALUE 1 [mm] in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
RUNOUT ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT
selectal
CUSTOMER TERM : SHALMET Corp.
QUALITY/ GRADE OF MATERIAL : 100 Cr6 / 52100
COMMISSION : TEST--00001
CHARGE : C0401
DIMENSION [mm] [in] : 76.200 3.0000
PLUS - TOLERANCE [mm] [in] : 0.000 0.0000
MINUS - TOLERANCE [mm] [in] : 0.046 0.0018
DATE : 06/15/92
REVOLUTION MAIN DRIVE TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
GEAR RATIO : 0.0
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
XXXXX XXXX XXXXX TOP [A] : 0
BOTTOM [A] : 0
STRAIGHTENING SPEED [m/min] [ft/min] : 0.00 0.00
REVOLUTION BAR [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LOAD PRESSURE [bar] [psi] : 0 0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
ENTRY ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
RUNOUT ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT selection list
DATE from: 06/01/92 to : 06/30/92
COMMISSION from: TEST--00001 to: TEST--00099
DIMENSION [mm] from: 20.000 to: 100.000
[in] 0.7874 3.9370
MATERIAL [DIN] from: 1.0000 to : 1.9999
SORTED BY DATE / COMMISSION / DIMENSION / MATERIAL
------
DIMENSION [in] : 3.000
PLUS - TOLERANCE [in] : 0.0000
MINUS - TOLERANCE [in] : 0.0018
DATE : 06/15/92
REVOLUTION MAIN DRIVE TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
GEAR RATIO : 0.0
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
XXXXX XXXX XXXXX TOP [A] : 0
BOTTOM [A] : 0
STRAIGHTENING SPEED [m/min] [ft/min] : 0.00 0.00
REVOLUTION BAR [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE [MN] [tonf] : 0.000 0.0
LOAD PRESSURE [bar] [psi] : 0 0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
ENTRY ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
RUNOUT ADJUSTMENT VALUE 1 [mm] [in] : 0 0
2 [mm] [in] : 0 0
ANGLE [(degree)] : 0.0
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ORDER REPORT
for customer
CUSTOMER TERM : SHALMET Corp.
QUALITY / GRADE OF MATERIAL : 000 Xx 0 / 00000
XXXXXXXXXX : TEST--00001
CHARGE : C0401
DIMENSION [in] : 3.000
PLUS - TOLERANCE [in] : 0.0000
MINUS - TOLERANCE [in] : 0.0018
DATE : 06/15/92
REVOLUTION ROLL TOP [U/min] [RPM] : 0
BOTTOM [U/min] [RPM] : 0
ROLL ANGLE TOP [(degree)] : 0.00
BOTTOM [(degree)] : 0.00
STRAIGHTENING FORCE MN] [tonf] : 0.000 0.0
LINEAL FORCE A1 BAR ENTRY [kN] [lbf] : 0 0
A2 BAR EXIT [kN] [lbf] : 0 0
B1 BAR ENTRY [kN] [lbf] : 0 0
B2 BAR EXIT [kN] [lbf] : 0 0
Item #26 COMPLETE ELECTRICAL EQUIPMENT FOR
STRAIGHTENER/BURNISHER, MODEL BS-600
Manufacturers of electrical equipment as per ANNEX NO. 3.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
A) Two (2) DC Straightener Motors
------------------------------
Two (2) 250 HP, totally enclosed, fan cooled DC motors for continuous
duty. Anti-friction bearings, drip-proof protected enclosure, a motor
mounted tachometer generator, foot mounted, and thermostats are all
included.
B) Straightening Power Unit
------------------------
One (1) 500 HP Power unit for 460 volt, 3 phase, 60 hertz power supply
and consisting of the following units, functions and devices in a NEMA
12 enclosure with doors on the front. The panel is suitable for
mounting against the wall:
- 1.15 service factor, with 150% overload capacity.
- Drive module to include power supply, and drive monitor.
- Static instantaneous over-current protection.
- Air circuit breaker disconnect with handle through door.
- Isolation transformer.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #26 COMPLETE ELECTRICAL EQUIPMENT (continued)
a. Motor speed regulator to provide 1% speed regulation with timed
acceleration and deceleration.
b. Magnetic switch disconnection.
c. Jogging forward.
d. Dynamic braking emergency stop.
e. Coast stop normal stop.
f. E-Stop Relay.
g. One relay for interlocking.
Item #26 COMPLETE ELECTRICAL EQUIPMENT (continued)
C) Operator Station
----------------
One (1) pendulum type mounted operator station, NEMA type 12, to
contain the following devices mounted and wired to terminal boards:
- Ampmeter
- Voltmeter
- Start push-buttons
- Stop push-buttons
- Clamp and release push-buttons
- Speed adjust potentiometer for main drives
- Selector switches, etc.
Item #27 ONE (1) COMPLETE HYDRAULIC POWER SYSTEM
To service complete straightener installation (skew rolls, pressure
rolls, linear entry/exit table etc.) with substation including all
necessary piping, hoses, filters, accumulators, pressure gauges,
check valves, flow control valves, motors, pumps, etc.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Power system includes load sensing pressure compensating pumps with
pressure and torque limiting controls and electrical proportional
control.
Item #28 TWO (2) HYDRAULIC DRIVEN PRESSURE ROLL ASSEMBLIES
To drive bar from the straightener into the linear exit table. The
self centering pressure rolls are arranged vertically. Operated by
hydraulic cylinders that are controlled via a pressure relief and
speed control valve.
Load and re-load of the rolls are fully automatically depend on the
operation sequence.
Item #29 ONE (1) V-TROUGH EXIT TABLE
The V-Trough exit table is lined with urethane for safety and noise
abatement. The table automatically tilts, releasing the bar onto the
linear entry table #31.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #30 ONE (1) LASER ANALYSIS UNIT WITH SPC/CPK
The Laser measuring device is a data registration processor, which is
coupled to a Laser scanner. In connection with the Laser scanner, the
Data System is a contactless, automatic measuring system of the
highest dissolution. The measuring readout consists of the maximum
size, the minimum size, the maximum and the minimum deviation as well
as the standard deviation. The Laser compares the effective
measurement of the laser scanner to the programmed tolerance limits
and evaluates the single conditions.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #30 ONE (1) LASER ANALYSIS UNIT WITH SPC/CPK (Continued)
The parameter memory into the Laser is done via a Laser key board.
With this key-board on the front pendulum panel, a direct link to the
storage memory is possible. The Laser memorizes the measured
maximum, minimum, the difference between these both values and
calculates the middle value of the measurements as well as the
standard deviation.
The connection to SPS system via a series intersection and the
delivery of the measurement data to a separate indicator as well as
providing the alarm signs make this equipment an universal
measurement data processing station.
The readout a six-figure number indicator. It shows the selected
parameter as well as possible error conditions in indicating the size
parameters.
The measuring principle refers to the laser scanner of the measuring
object on the optical measuring field. The laser beam is to be
converged on a photocell and reversed into a digital sign. The
microprocessor determines the exact diameter from the digital sign.
Indication of: Momentary diameter, adjustable
fixed diameter, diameter medium
value, minimum diameter and
maximum diameter and standard
deviation.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #30 ONE (1) LASER ANALYSIS UNIT WITH SPC/CPK (Continued)
Tolerance indication: over-, good-, under measure LED diodes.
Besides the measurement data with all parameters for the peeled bar or
wire, the Laser measurement unit is equipped with a further
microprocessor controlled difference counter which evaluates by a
phase discriminator with four-fold evaluation. System will provide
print outs of total SPC/CPK readings.
Item 31 LINEAR ENTRY TABLE (FOR EDDY CURRENT INSPECTION)
To accept (1) bar at a time from the v-trough exit table. The table
includes v-rollers, individually driven and height adjustable. The
table is height adjustable to maintain the proper center height of the
bars. All rolls are cast nylon so as not to xxxx the bar.
Item 32 ONE (1) EDDY CURRENT INSPECTION UNIT
In order to receive an accurate electrical signal, it is a standard
practice to use a sample piece of bar with a reference notch of known
depth to check final setup and to adjust sensitivity. The same sample
piece can be used to check calibration at regular intervals, to assure
that the instrument is continuing to operate correctly. A setup is
done for each different grade and bar size.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item 32 ONE (1) EDDY CURRENT INSPECTION UNIT (Continued)
The inspection process can operate automatically with defects in the
material creating signals that activate alarms, flaw lights, digital
counters, or other devices.
A digital counter can indicate the approximate total length of
defective material in a bar providing a quick basis for evaluation.
Eddy current device has a rotating probe that rotates at high speed
around the material which is moved longitudinally and scans its
surface helically. The rotating probe concentrates on a very small
part of the overall circumferential surface when testing.
Thus, even an extremely small material defect represents a major
disturbance, in percentage terms by comparison with this relatively
small material surface area scanned by the probe. The rotating probe
passes over the defect with each revolution and issues a signal every
time.
Item #33 ONE (1) LINEAR EXIT TABLE WITH TRANSFER DEVICE
To receive bars from eddy current laser inspection and then unloads
bars to the reject table or unloads the bar to the transfer table.
Table assembly consists of v-rollers, individually driven and height
adjustable. All rolls are cast nylon so as not to xxxx the bar.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #34 ONE (1) REJECT TABLE
To accept rejected bars (as determined by the eddy current inspection
equipment). Multiple bars can restored for future determination. All
bar contact surfaces will be polyethylene-lined for noise abatement
and bar protection. An unload-arm assembly is included.
Item #35 ONE (1) TRANSFER/LOADING TABLE
One (1) bar transfer/loading table that accepts the bars from the
linear exit table of the eddy current unit. The bars will
subsequently travel to an adjustable stop located in the center of
the table. The bars will then proceed to a second stop for automatic
loading onto the skew roller entry table of the polishing station.
The single bar will be lifted and placed onto the skew roller entry
table. The rolls are driven by oil motors. The bars are continually
fed in a skewed manner, into the bar polishers.
All bar contact surfaces are polyethelene lined for bar protection and
noise abatement.
Item #36 ONE (1) SKEW ROLLER LINEAR ENTRY TABLE
To accommodate and guide 12' to 25' long bars through the 3-bar belt
polisher station. The skew roll sets provide rotational and axial
polished. They are driven by the hydraulic motors.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
The skew rolls are adjustable via hydraulic cylinder in order to set a
desired skew angle to transport the bar while it is rotating. The
skew rolls are reversible if more than one pass is required. The roll
surface is polyurethane to protect the bars from being scratched.
ONE (1) AUTOMATIC ABRASIVE POLISHING MACHINE
MODEL BBP-6
EQUIPMENT SPECIFICATIONS:
------------------------
Bar diameter range: 1.000" to 6.000"
Bar length: 12' to 25'
Bar feeding speed: up to 80 FPM
Incoming Straightness Tol.: .125" in 5' minimum
Abrasive belt: 10" wide x 125" endless
12.5" wide x 125" endless
Drive motors: 3-30 HP AC Motor Drives,
inverter controlled
Item #37 ONE (1) AUTOMATIC ABRASIVE POLISHING MACHINE
MODEL BBP-6
To polish bars from 1.000" to 6.000" maximum diameter. The automatic
abrasive polishing M/C uses an endless abrasive belt 10" wide x 125"
endless or 12.5" wide x 125" endless. Each station of the automatic
abrasive polishing M/C consists of one drive roll, one tracking (1)
roll and one (1) idler roll. Each polisher is driven by a 30 HP 1800
RPM AC energy efficient motor inverter controlled, 460 X., 0 xxxxx,
00 Xxxxx. Completely assembled, including all necessary accessories
and dust collecting system.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
The entire assembly is enclosed in a sheet metal "House" with sliding
door accesses to guarantee environmental protection regulations.
Doors have shatter-proof glass windows to allow visual inspection.
Item #38 COMPLETE ELECTRICAL EQUIPMENT
Manufacturers of electrical equipment for AC motor control will be
SIEMENS or ABB.
A) Three (3) AC Bar Belt Polisher Motors
-------------------------------------
Three (3) 30 HP, 1800 RPM, AC energy efficient motors, 460 X., 0
Xxxxx, 00 Xxxxx.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #38 COMPLETE ELECTRICAL EQUIPMENT
(continued)
B) One set of adjustable hinge bases for motors under Item A.
----------------------------------------------------------
C) Bar Belt Polisher Power Unit
----------------------------
One power unit for 460 Volt, 3 Phase, 60 Hertz power supply and
consisting of the following units, functions and devices in a NEMA 12
enclosure with doors on the front. The panel is suitable for
mounting against the wall.
D) Operator Station
----------------
One (1) bench type operator station for three bar belt machines for
industrial PLC computers, NEMA type 12, to contain the several devices
mounted and wired to terminal boards.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
E) One Programmable Controller
---------------------------
With special-purpose central processor which uses the XXXXX XXXXXXX
CPU, optimized for logic and PID control. By using a number of
central processors, the automation task can be broken down into
manageable parts. Each processor executes its program independently
of the other processors. This increases the overall processing rate.
F) Miscellaneous Limit Switches, through-feed speed counting devices,
----------------------------
etc.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #39 ONE (1) COMPLETE HYDRAULIC POWER SYSTEM
The generator and distributor are connected to one hydraulic system
including all necessary piping, hoses, filters, accumulators, pressure
gauges, check valves, flow control valves, motors, pumps, etc.
Power system includes load sensing pressure compensating pumps with
pressure and torque limiting controls and electrical proportional
control.
Heat exchanger keeps the temperature within the operating limits.
Sensors monitor the oil level and high temperature limits. All
hydraulic units are factory calibrated and tested to HETRAN's
specifications.
Item #40 ONE (1) SKEW ROLLER LINEAR EXIT TABLE
To accommodate 12' to 25' long bars after the 3 bar belt polisher
station. The skew roll sets provide rotational and axial motion of
the bars while bar is being polished. They are driven by the
hydraulic motors.
The skew rolls are adjustable via hydraulic cylinder in order to set a
desired skew angle to transport the bar while it is rotating. The
skew rolls are reversible if more than one pass is required. The roll
surface is polyurethane lined for bar protection and noise abatement.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #41 ONE (1) TRANSFER/LOADING TABLE
Table will pick up bars from the skewed roller exit table and
transfer the bars to a bar stop. One (1) transfer/loading table with
automatic loading device to pick up one (1) bar at a time and place
on saw linear entry table. All bar contact surfaces are polyethylene
lined for bar protection and noise abatement.
Item #42 ONE (1) LINEAR ENTRY/EXIT TABLE WITH TRANSFER DEVICE
Linear entry/exit table with v-rollers accepts bars from
transfer/loading table. The v-rollers are individually driven,
feeding the bar to and through the saw station. After the bar is fed
to and through the saw station, the bars will advance to the
chamfering unit.
The ACO-40 abrasive saw station will consist of (1) saw assembly
utilizing a 40" diameter reinforced abrasive cut-off wheel allowing
bar cuts up to a maximum diameter of 9". The saw will be driven by a
200 HP hydraulic drive system. A variable speed spindle is included
and will provide the ability to adjust the abrasive wheel RPM over a
wide selection range.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #43 ACO-40 ABRASIVE SAW STATION (Continued)
This capability will permit proper or desired surface-feet-per-minute
to be maintained, regardless of the wheel diameter as it is affected
by normal wear. The variable speed spindle is controlled by a
potentiometer and includes a surface feet per minute digital
indicator. The saw is control-fed through the cutting arc by a
temposonic controlled hydraulic cylinder and adjusted by a
potentiometer. A two-jaw vise is utilized to hold the bars and is
controlled by a selector switch. A disposal system is provided for
scrap removal and utilizes an eliminator chute and removable scrap
container.
All machine functions are controlled by an Xxxxx Xxxxxxx PLC. The
operator panel is provided in a choice of either pedestal mounted
type or adjustable overhead style; the user friendly operator panel
is arranged in a logical context giving ease of control to all machine
functions including:
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #43 ACO-40 ABRASIVE SAW STATION (Continued)
- Hydraulic system START/STOP control and indicator.
- Blade speed potentiometer and surface-feet-per-minute (SFPM) meter.
- A spindle revolutions per minute (RPM) meter.
- Blade RAISE/LOWER selector switch and indicator.
- Pounds-per-square inch (PSI) digital meter.
- Vice OPEN/CLOSE selector switch and indicator.
- Electrical system ON/OFF switch and indicator.
OPTION E ENVIRONMENTAL/SAFETY ENCLOSURE
Totally enclosed sheet metal "House" with sliding door access. Door
has shatter-proof glass window with interior window-wiper and light,
allow visual inspection.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #44 ONE (1) TRANSFER/LOADING TABLE
Transfer/loading table with automatic loading device to pick up one
(1) bar at a time from the saw exit table and place on the tail end
chamfer station. All bar contact surfaces are polyethylene lined for
bar protection and noise abatement.
Item #45 ONE (1) LINEAR ENTRY/EXIT TABLE (CHAMFER MACHINE)
With v-rollers accepting bar from bar intermediate transfer table.
The v- rollers are driven by oil motors, feeding the tail end of the
bar to the chamfering unit. The rollers are reversible for manual
and/or automatic positioning. The table is height adjustable via
temposonic cylinder to match centerline height of hydraulic
chamfering vise.
After the bar tail end is chamfered it will be released via a bar
lifting device onto the intermediate transfer table and transferred
to the bar end alignment assembly. All bar contact surfaces are
polyethylene lined for noise abatement and bar protection.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #46 ONE (1) AUTOMATIC CHAMFERING/DEBURR UNIT
MODEL BC-600
One (1) automatic chamfering/deburr assembly with a chamfering bit
head equipped with four (4) carbide cartridges and a centering
mechanism in height. The four carbides are arranged to chamfer a
45(degree) +/- 5(degree) angle. The chamfering bit head is connected
to the heavy duty spindle that operates with super precision bearings.
The axial movement (forward and reverse) of the chamfering head is
variable between 0.5mm and 8.0mm and is controlled by a proportional
valve, so that chip removal on the chamfered bar ends can be
determined per revolutions of the spindle.
A hydraulic two-jaw vise is utilized to hold the peeled bars while
being chamfered and is controlled by a selector switch. As the bar is
moved to a fixed stopper via the linear entry table, all chamfering
depths depend on the variation of the cut angle (90(degree) +/-
1(degree)).
The chamfering machine will work in the dry operation mode.
The metal removed (chips) will be diverted into a chip bucket.
The chamfering unit is covered with a protective hood hinged for easy
access for tool changing.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #46 ONE (1) AUTOMATIC CHAMFERING/DEBURR UNIT
MODEL BC-600 (Continued)
The chamfer unit is synchronized with the sequence of the bar
intermediate transfer and linear entry table.
Item #47 ONE (1) BAR END ALIGNMENT ASSEMBLY
One (1) bar stop/bar-end-alignment assembly (with replaceable steel
pad on "pusher plate"), which will align trailing end of each bar
before allowing bar into weigh cradle. Replaceable inserts will be
provided where bar slides during alignment.
Item #48 ONE (1) SOFT DROP WEIGH CRADLE
Complete, including electronics for scale, digital indicator, ticket
printer for certification and expandable urethane bands for soft drop.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #48 ONE (1) SOFT DROP WEIGH CRADLE (continued)
The weigh cradle is designed using a heavy tubular reinforced weldment
frame construction with rack stands and utilizing a unique flex rubber
band system. This rubber band system allows for continuous soft
placement of the bars into the weigh cradle while minimizing noise and
marking of the bars. The soft drop weigh cradle is located
immediately next to the inspection tables and mounted independently,
for accurate calibration of the bundle weights and trouble free
function. Maximum weights of 10,000 lbs. are allowed and weighed by
the four load cells located below the frame construction.
The specification of the load cells and scale systems are as follows:
Type : Load-cell type
Capacity: max. 10,000 lbs.
Precision: within +/- 2 lbs.
Indication: digital figure, min. unit 1 lb.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
Item #48 ONE (1) SOFT DROP WEIGH CRADLE (continued)
The calibration of the cells is done under consideration of the
gravity acceleration in the weigh unit "lbs". Tare weights are
deducted automatically by pushing a button, resulting in accurate
weight values. The resultant weight value is then automatically
printed out on a tag by a dot matrix label printer.
The load cells are equipped with multi-redundant environmental
barriers and stainless steel sealed plates that guard against any
moisture from penetrating or any other barometric effects. The
operating temperature range of the cells is between 1(degree)F to
150(degree)F and the safe overload is approximately 150%.
AUTOMATIC ABRASIVE POLISHING MACHINE AREA STANDARD
ACCESSORIES
GENERAL (ITEM #23 THROUGH #48)
Safety guards will be attached to all equipment; such as, rotating and
sliding parts. (Skew rolls, pressure rolls, universal drive shafts,
D.C. drive couplings, etc.) Safety guards will be painted with
standard Osha paint according to customer specifications.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 5
GENERAL SPECIFICATIONS:
The line is designed that it is operated not only automatically, but also
manually in each block.
The line is provided with trouble shooting system such as automatic
shut-down and inter-lock mechanism, the arrangement of indicators,
displays and alarm etc.
Safety guards will be attached to any dangerous parts, such as rotating
and sliding parts.
The structure will allow easy maintenance.
The line will be designed to control the noise caused by material drop.
All components will comply with OSHA regulations.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 1 OF 9
GENERAL TERMS AND CONDITIONS
PRICES:
The above prices are quoted for delivery F.O.B. Orwigsburg, PA
DELIVERY:
The specified dates for delivery are as follows, based on receipt
of purchase order, down payment and signature of this contract on Monday,
November 11, 1997.
July 1, 1998:
ITEM #1 BAR LOADING TABLE WITH LOADING CRADLE;
ITEM #2 CLAMSHELL LINEAR ENTRY TABLE;
ITEM #0 XXXXXXXXX XXXXXX XXXX PRESSURE ROLL ASSEMBLIES
ITEM #4 PRE-STRAIGHTENER, MODEL BS-600P
OPTION A VGA/COMPUTER SYSTEM
ITEM #5 COMPLETE ELECTRICAL EQUIPMENT
ITEM #6 COMPLETE HYDRAULIC POWER SYSTEM
ITEM #7 HYDRAULIC DRIVEN PRESSURE ROLL ASSEMBLIES
ITEM #8 V-TROUGH EXIT TABLE
ITEM #9 TRANSFER/LOADING TABLE
ITEM #10 LINEAR ENTRY/EXIT WITH TRANSFER DEVICES
ITEM #11 ACO-40 PRECISION ABRASIVE CUT-OFF SAW
OPTION E ENVIRONMENTAL SAFETY ENCLOSURE
ITEM #13 LINEAR ENTRY/EXIT TABLE (CHAMFER)
ITEM #14 BAR LOADING TABLE/TRANSFER TABLE
ITEM #15 LINEAR ENTRY TABLE
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 2 OF 9
GENERAL TERMS AND CONDITIONS
ITEM #16 BAR TURNING MACHINE MODEL BT-6
CONSISTING OF: INFEED UNIT
BAR PEELING ASSEMBLY
ADJUSTABLE HEAD
CLAMPING CARRIAGE ASSEMBLY
OPTION A VGA COMPUTER PACKAGE
OPTION B 2000 CFM MIST COLLECTION SYSTEM
OPTION C SYSTEM CHILLER
ITEM #17 LASER MEASURING AND ADJUSTMENT CONTROL
ITEM #18 CHIP CONVEYOR
ITEM #19 COMPLETE ELECTRICAL EQUIPMENT
ITEM #20 COMPLETE HYDRAULIC POWER SYSTEM
ITEM #21 LINEAR EXIT TABLE
ITEM #22 INTERMEDIATE/TRANSFER TABLE
ITEM #31 LINEAR ENTRY TABLE
ITEM #32 EDDY CURRENT INSPECTION STATION
ITEM #33 LINEAR EXIT TABLE WITH TRANSFER DEVICE
ITEM #34 REJECT TABLE
ITEM #48 SOFT DROP WEIGH CRADLE ASSEMBLY
November 1, 1998:
All remaining items as per specification in Contract
C-1455 and drawing #4ML-19705C, Rev.O.
NOTE:
Hetran, Inc., as per agreement with UNIVERSAL STAINLESS & ALLOY
PRODUCTS, INC., will deviate from normal procedure and finish
assemble the pre-straightener, lead saw, xxx xxxxxx and xxxx current
machines and surrounding material handling equipment in the UNIVERSAL
STAINLESS & ALLOY PRODUCTS,INC. facility. This deviation is agreed
to and made to allow delivery of the
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 3 OF 9
GENERAL TERMS AND CONDITIONS
above sections of the cell in eight (8) months from receipt of
purchase order and down payment. The remaining items of the processing
line will be assembled and tested by normal procedure in Hetran
facilities and then shipped to UNIVERSAL STAINLESS & ALLOY PRODUCTS,
INC. facility for installation.
PAYMENT TERMS:
$ 1,000,000.00 down payment by wire transfer to be received no later than
Monday, November 10, 1997.
$ 1,500,000.00 down payment due by wire transfer, served by L/C, no later
than Friday, November 21, 1997
$ 1,300,000.00 payment due by wire transfer by Friday, January 30, 1998,
secured by UCC.
$ 1,300,000.00 payment due by wire transfer by Thursday, April 30, 1998,
secured by UCC.
$ 500,000.00 payment due by wire transfer on receipt of final items in
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC. facility.
$ 500,000.00 payment due by wire transfer thirty (30) days after receipt
of final shipment.
$ 6,100,000.00 in total payments for contracted items of contract C-1455.
Note: $ 1,500,000.00 down payment due by Friday, November 21, 1997, will be
secured by a Letter of Credit, approved by UNIVERSAL STAINLESS & ALLOY
PRODUCTS, INC.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX 6 4 OF 9
LIQUID DAMAGES FOR LATE DELIVERY
Hetran acknowledges that UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC. requires
the described items of equipment delivered to the UNIVERSAL STAINLESS & ALLOY
PRODUCTS, INC. facility by the previously detailed delivery dates; being July
1, 1998 and November 1, 1998. If Hetran should fail to deliver the described
items by the above dates indicated, Hetran shall be liable for delayed equipment
delivery damage equal to $30,000.00 per week for each week the delivery is
delayed, with a maximum cumulative liability amount, not to exceed $ 300,000.00.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 5 OF 9
GENERAL TERMS AND CONDITIONS
GUARANTEE:
The equipment, as outlined in this contract, has a guarantee against
faulty workmanship or defective components for a period of one (1)
year,(2000 working hours) from date of starting production of each unit,
excluding wear parts.
Adherence to the required Operational and Maintenance Procedures is
required to maintain the expressed warranties. Reference to the provided
Operation and Maintenance Manuals for operation and maintenance criteria
will detail information on criteria such as but not limited to:
1. All parts and/or units for mechanical, hydraulic, electrical,
and pneumatic areas of the machines and material handling
equipment must be of Hetran specification and/or manufacture.
2. All tooling and abrasive belts, wheels, and saw blades, etc.
must be of Hetran specification and/or manufacture.
3. All ancillary items such as, coolant, lubricating oils and
greases must be of Hetran specification and/or manufacture.
4. Any major component (proprietary units) repairs or service
required on the manufacturing cells or specific units, must be
done and/or supervised by Hetran technicians at the Hetran
workshop or a Hetran specified off-site location.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 6 OF 9
GENERAL TERMS AND CONDITIONS
5. The customer's operators must meet Hetran's minimum operating
qualifications and must be trained and approved as qualified to
operate the specific Hetran equipment.
6. Documented and strict adherence to Hetran specified preventative
maintenance procedures and schedules must be maintained and
presented upon demand.
7. All guards and safety devices must be utilized as provided.
Operational performance guarantees are provided based on the above stated
minimum operational and maintenance criteria and are subject to operator
ability and quality of material to be processed.
The equipment as specified is designed to perform the operations as
described in this contract and according to the specifications in this
contact. In any event, should the equipment need to be substituted and/or
modified to meet the capabilities as described and specified, the
liability for such will be without additional cost to the Buyer.
Warranties and guarantees, both expressed and implied, will become null
and void, if the owner abuses, neglects, or fails to operate and maintain
the equipment, under Hetran's stated guidelines.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 7 OF 9
GENERAL TERMS AND CONDITIONS
Hetran guarantees and warrants the equipment purchased as a whole and
individually. Should negligence, abuse and/or improper operation by the
buyer cause warranties and guarantees to become null and void on one item
or multiple items of the contract, the remaining items not neglected,
abused or improperly operated, will maintain their warranties and
guarantees individually. If neglect, abuse, or improper operation is
determined to any individual item of the contract, the operational and
performance guarantees of the processing cell as a whole, will become null
and void.
Changes and/or modifications to the original designs and equipment, must
be authorized by Hetran in writing, to maintain the expressed and implied
warranties and guarantees.
Hetran assumes responsibility for all stated warranties and guarantees at
time of start up of the processing cell. Hetran's liability to owner shall
not exceed the value of the purchased equipment. This order, when confirmed
by Hetran, Inc., shall be non-cancelable except with Hetran, Inc. consent
and then only upon such terms as Hetran, Inc. may specify in order to
indemnify Hetran, Inc. against loss.
Terms of cancellation:
If this specified purchase order should be terminated and cancelled by
UNIVERSAL STAINLESS AND ALLOY PRODUCTS, INC., Hetran, Inc. will be
compensated for all costs incurred to the date of cancellation. These
costs for each item as listed in the attached itemized price list Q-1455
Weight and Price list.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 Page 8 OF 9
Buyer's standard Purchase Order Terms and Conditions, Contractor's Health
and Safety Agreement, and Independent Contractor Agreement, are hereby part
of the Agreement and will take precedence over all other Terms and
Conditions, except the noted exception of the above-mentioned Universal
documents (These exceptions being to items 9 & 10 of the independent
contractors agreement.), and the written terms of this contract, C-1455.
Foundation Drawing and Identifications:
Hetran will supply Universal Stainless & Alloy Products, Inc. specific
information on weight of machinery, size and loaded force of the equipment,
etc. It is then the responsibility of Universal Stainless & Alloy Products,
Inc. to supply an expert determination of the exact foundation required
based on the determined geological conditions present at the installations
site. Upon receipt of these exact foundation specifications, Hetran will
incorporate such into a detailed foundation layout. By this layout, Hetran
will assume responsibility for shown machine locations, trenching
locations, etc. Any corrective action due to foundation or trench locations
because of errors and/or omissions associated with the foundation and
installation drawings, will become the responsibility of Hetran's account
or Hetran will fully indemnify the buyer (Universal Stainless & Alloy
Products, Inc.) for any costs incurred as such. Hetran will not assume any
liability due to errors and/or omissions on the specifications submitted to
Hetran for the exact required foundations for each specific item of
equipment.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT C-1455
MODEL BPC-6000
ANNEX NO. 6 9 OF 9
GENERAL TERMS AND CONDITIONS
The above terms of contract are agreed to and finalized, this day,
Thursday, November 6th, 1997 by:
For:
UNIVERSAL STAINLESS & ALLOY PRODUCTS,INC.
/s/ X.X. XxXxxxxx
_________________________________________
Xx. X.X. XxXxxxxx
President and CEO.
For:
HETRAN, INC.
/s/ Xxxxxx Xxxxxxxx
________________________________________
Xx. Xxxxxx Xxxxxxxx
President, Hetran, Incorporation
HJM/ja
d:\doc\jma\uvq1455a.bpc(1455c.xxx)
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 6 (CONSISTS OF FIVE (5) PAGES) 1 OF 5
"ATTACHMENT A"
WEIGHT AND PRICE LIST
PRE-STRAIGHTENER MACHINE WITH STANDARD ACCESSORIES
===============================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
-------------------------------------------------------------------------------
ITEM #1 BAR LOADING TABLE WITH LOADING APPROX. 1 52,400.00
CRADLE 5.0
-------------------------------------------------------------------------------
ITEM #2 CLAMSHELL LINEAR ENTRY TABLE APPROX. 1 39,418.00
3.8
-------------------------------------------------------------------------------
ITEM #0 XXXXXXXXX XXXXXX XXXX PRESSURE APPROX. 2 60,306.00
ROLL ASSEMBLY 1.5
-------------------------------------------------------------------------------
ITEM #4 PRE-STRAIGHTENER, MODEL BS-600P APPROX. 1 820,500.00
25.0
-------------------------------------------------------------------------------
ITEM #5 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 192,750.00
1.5
-------------------------------------------------------------------------------
ITEM #6 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 101,200.00
1.5
-------------------------------------------------------------------------------
ITEM #0 XXXXXXXXX XXXXXX PRESSURE ROLL APPROX. 2 50,840.00
ASSEMBLIES 1.2
-------------------------------------------------------------------------------
ITEM #8 V-TROUGH EXIT TABLE APPROX. 1 29,600.00
2.9
-------------------------------------------------------------------------------
ITEM #9 TRANSFER/LOADING TABLE APPROX. 1 32,200.00
3.0
-------------------------------------------------------------------------------
ITEM #10 LINEAR ENTRY/EXIT TABLE WITH APPROX. 2 65,600.00
TRANSFER DEVICE 6.0
-------------------------------------------------------------------------------
ITEM #11 ACO-40 PRECISION ABRASIVE APPROX. 1 289,850.00
CUT-OFF SAW 4.5
-------------------------------------------------------------------------------
ITEM #12 AUTOMATIC CHAMFERING/DEBURRING APPROX. 1 114,850.00
MACHINE 2.5
-------------------------------------------------------------------------------
SUBTOTAL F.O.B. ORWIGSBURG, PA $1,649,564.00
-------------------------------------------------------------------------------
STRAIGHTENER OPTIONAL ITEMS
------------ --------------
PRE-STRAIGHTENER ROLL CHANGING DEVICE 1 25,500.00
OPTION A STRAIGHTENER CONTROL SOFTWARE PACKAGE 1 31,750.00
OPTION B VGA/COMPUTER SYSTEM 1 52,400.00
OPTION C C.A.S./COMPUTER SYSTEM 1 96,450.00
OPTION D SPARE AND WEAR PARTS 1 60,000.00
OPTION E
-------------------------------------------------------------------------------
===============================================================================
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 6 (CONSISTS OF FIVE (5) PAGES) 2 OF 5
"ATTACHMENT A"
WEIGHT AND PRICE LIST
BAR TURNING MACHINE WITH STANDARD ACCESSORIES
===============================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
-------------------------------------------------------------------------------
ITEM #13 LINEAR ENTRY/EXIT TABLE (CHAMFER) APPROX. 1 42,550.00
3.5
-------------------------------------------------------------------------------
ITEM #14 BAR LOADING TABLE/TRANSFER TABLE APPROX. 1 39,450.00
3.2
-------------------------------------------------------------------------------
ITEM #15 LINEAR ENTRY TABLE APPROX. 1 39,418.00
3.0
-------------------------------------------------------------------------------
ITEM #16 BAR TURNING MACHINE MODEL BT-6 APPROX. 1 713,180.00
CONSISTING OF: 20.0
INFEED UNIT
BAR PEELING ASSEMBLY
ADJUSTABLE HEAD
CLAMPING CARRIAGE ASSEMBLY
-------------------------------------------------------------------------------
ITEM #17 LASER MEASURING AND ADJUSTMENT APPROX. 1 56,380.00
CONTROL 0.2
-------------------------------------------------------------------------------
ITEM #18 CHIP CONVEYOR APPROX. 1 19,650.00
0.8
-------------------------------------------------------------------------------
ITEM #19 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 172,800.00
1.5
-------------------------------------------------------------------------------
ITEM #20 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 110,200.00
1.5
-------------------------------------------------------------------------------
ITEM #21 LINEAR EXIT TABLE APPROX. 1 42,450.00
3.8
-------------------------------------------------------------------------------
ITEM #22 INTERMEDIATE/TRANSFER TABLE APPROX. 1 29,200.00
3.5
-------------------------------------------------------------------------------
SUBTOTAL F.O.B. ORWIGSBURG, PA $1,265,278.00
===============================================================================
XXX XXXXXX OPTIONAL ITEMS
---------- --------------
OPTION A VGA/COMPUTER PACKAGE 1 52,400.00
OPTION B 2000 CFM MIST COLLECTION SYSTEM 1 21,900.00
OPTION C SYSTEM CHILLER 1 28,500.00
OPTION D SPARE & WEAR PARTS 1 80,000.00
-------------------------------------------------------------------------------
===============================================================================
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 6 (CONSISTS OF FIVE (5) PAGES) 3 OF 5
"ATTACHMENT A"
WEIGHT AND PRICE LIST
FINISH STRAIGHTENER/BURNISHER MACHINE WITH STANDARD ACCESSORIES
===============================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
-------------------------------------------------------------------------------
ITEM #23 CLAMSHELL LINEAR ENTRY TABLE APPROX. 1 39,418.00
3.8
-------------------------------------------------------------------------------
ITEM #00 XXXXXXXXX XXXXXX XXXX PRESSURE APPROX. 2 60,306.00
ROLL ASSEMBLIES 1.5
-------------------------------------------------------------------------------
ITEM #25 FINISH BAR STRAIGHTENER/BURNISHER APPROX. 1 620,500.00
MODEL BS-600 25.0
-------------------------------------------------------------------------------
ITEM #26 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 192,750.00
1.5
-------------------------------------------------------------------------------
ITEM #27 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 101,200.00
1.5
-------------------------------------------------------------------------------
ITEM #00 XXXXXXXXX XXXXXX PRESSURE ROLL APPROX. 2 50,840.00
ASSEMBLIES 1.5
-------------------------------------------------------------------------------
ITEM #29 V-TROUGH EXIT TABLE APPROX. 1 29,600.00
2.9
-------------------------------------------------------------------------------
ITEM #30 LASER ANALYSIS UNIT WITH SPC-CPK APPROX. 1 86,530.00
STATION 0.5
-------------------------------------------------------------------------------
ITEM #31 LINEAR ENTRY TABLE APPROX. 1 39,418.00
3.0
-------------------------------------------------------------------------------
ITEM #32 EDDY CURRENT INSPECTION STATION APPROX. 1 197,570.00
1.6
-------------------------------------------------------------------------------
ITEM #33 LINEAR EXIT TABLE WITH TRANSFER APPROX. 1 42,450.00
DEVICE 3.8
-------------------------------------------------------------------------------
ITEM #34 REJECT TABLE APPROX. 1 24,250.00
2.5
-------------------------------------------------------------------------------
SUBTOTAL F.O.B. ORWIGSBURG, PA $1,484,832.00
-------------------------------------------------------------------------------
FINISH/STRTNR. OPTIONAL ITEMS
-------------- --------------
OPTION A SUPER-FINISH ROLL CONDITIONING UNIT 1 78,400.00
OPTION B ROLL CHANGING DEVICE 1 25,500.00
OPTION C STRAIGHTENER CONTROL SOFTWARE PROGRAM 1 31,750.00
OPTION D VGA/COMPUTER SYSTEM 1 52,400.00
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
-------------------------------------------------------------------------------
OPTION E C.A.S. /COMPUTER SYSTEM 1 96,450.00
OPTION F SPARE AND WEAR PARTS 1 60,000.00
-------------------------------------------------------------------------------
===============================================================================
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 6 (CONSISTS OF FIVE (5) PAGES) 4 OF 5
"ATTACHMENT A"
WEIGHT AND PRICE LIST
AUTOMATIC ABRASIVE POLISHING M/C WITH STANDARD ACCESSORIES
===============================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
-------------------------------------------------------------------------------
ITEM #35 INTERMEDIATE TRANSFER/LOADING APPROX. 1 59,850.00
TABLE 5.0
-------------------------------------------------------------------------------
ITEM #36 SKEW ROLLER LINEAR ENTRY TABLE APPROX. 1 84,800.00
4.0
-------------------------------------------------------------------------------
ITEM #37 AUTOMATIC ABRASIVE POLISHING APPROX. 1 417,590.00
MACHINE MODEL BBP-6 18.0
-------------------------------------------------------------------------------
ITEM #38 COMPLETE ELECTRICAL EQUIPMENT APPROX. 1 148,200.00
1.5
-------------------------------------------------------------------------------
ITEM #39 COMPLETE HYDRAULIC POWER SYSTEM APPROX. 1 97,360.00
1.5
-------------------------------------------------------------------------------
ITEM #40 SKEW ROLLER LINEAR EXIT TABLE APPROX. 1 84,300.00
4.0
-------------------------------------------------------------------------------
ITEM #41 INTERMEDIATE TRANSFER/LOADING TABLE APPROX. 1 59,850.00
5.0
-------------------------------------------------------------------------------
ITEM #42 LINEAR ENTRY/EXIT TABLE WITH APPROX. 1 65,600.00
TRANSFER DEVICE 6.0
-------------------------------------------------------------------------------
ITEM #43 ACO-40 PRECISION ABRASIVE SAW APPROX. 1 289,850.00
4.5
-------------------------------------------------------------------------------
ITEM #44 BAR TRANSFER/LOADING TABLE APPROX. 1 39,750.00
4.5
-------------------------------------------------------------------------------
ITEM #45 LINEAR ENTRY/EXIT TABLE APPROX. 1 42,550.00
3.5
-------------------------------------------------------------------------------
ITEM #46 AUTOMATIC CHAMFERING UNIT APPROX. 1 114,850.00
2.5
-------------------------------------------------------------------------------
ITEM #47 BAR END ALIGNMENT ASSEMBLY APPROX. 1 12,700.00
0.4
-------------------------------------------------------------------------------
ITEM #48 SOFT DROP WEIGH CRADLE ASSEMBLY APPROX. 1 53,800.00
4.8
===============================================================================
SUBTOTAL F.O.B. ORWIGSBURG, PA $1,571,050.00
-------------------------------------------------------------------------------
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 6 (CONSISTS OF FIVE (5) PAGES) 5 OF 5
"ATTACHMENT A"
WEIGHT AND PRICE LIST
AUTOMATIC ABRASIVE POLISHING MACHINE WITH STANDARD ACCESSORIES
===============================================================================
ITEM NO. DESCRIPTION WEIGHT QTY AMOUNT $
(TONS)
-------------------------------------------------------------------------------
ABRASIVE OPTIONAL ITEMS
-------- --------------
POLISHING
---------
MACHINE
-------
OPTION A LASER ANALYSIS UNIT 1 56,380.00
SAW
---
OPTION A FULL AUTOMATIC FEED & SPEED CONTROL 1 42,100.00
OPTION B XXXXX XXXXXXX PANEL VIEW 1 6,500.00
OPTION C AUTO. WORK PIECE POSITIONING PACKAGE 1 49,200.00
OPTION D COOLANT SYSTEM 1 18,780.00
OPTION E ENVIRONMENTAL SAFETY ENCLOSURE 1 26,250.00
OPTION F SPARE & WEAR PARTS 1 26,460.00
===============================================================================
SUB TOTAL F.O.B. ORWIGSBURG, PA (WITHOUT OPTIONS) $5,970,724.00
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UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX 7
PRODUCTION CHART
HETRAN XXX XXXXXX INSTALLATION
MODEL SPBT6
===========================================================================
MATERIALS: 303, 316, 400, 416, 17-4, 13-8, 15-5
STAINLESS STEELS
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BAR METAL FINISH CONTACT FPM TONS SFPM
DIAMETER REMOVAL DIAMETER TIME HOUR
(DIA.) PER/MIN
===========================================================================
1.062" .062" 1.000" 40 70 4.2 200/300
45 4.9 200/300
50 5.3 200/300
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1.593" .093" 1.500" 40 60 9.5 200/300
45 10.8 200/300
50 11.9 200/300
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2.093" .093" 2.000" 40 42 15.0 200/300
45 17.0 200/300
50 18.8 200/300
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3.125" .125" 3.000" 40 20 14.0 200/300
45 16.0 200/300
50 18.0 200/300
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4.125" .125" 4.000" 40 22 18.5 200/300
45 21.1 200/300
50 23.4 200/300
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5.187" .187" 5.000" 40 10 16.2 200/300
45 17.9 200/300
50 19.0 200/300
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6.250" .250" 6.000" 40 8 14.4 200/300
45 16.4 200/300
50 18.0 200/300
===========================================================================
NOTE: PH grades of stainless steel, 17-4, 13-8, 15-5, etc., will have a thru
feed speed reduction of 20% to 25% less than those listed above.
HM:ja (10/97)
d:\doc\jma\uvq1455a.bpc
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
The following rates for service installation, supervision, load testing, and
training are not included in the total contract price of $6,100,000 as
specified for contract No. C-1455.
The rates and terms are guaranteed for placement of an ancillary order to this
contract for installation supervision, load testing, and training, as well as
spare and wear parts. This order to be placed by December 1st, 1997, with a
written purchase order.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 9
HETRAN, INC.
SUPERVISION/SERVICEMAN HOURLY RATES AND EXPENSES
Straight Time $66.00/hour Weekdays, Monday through Friday
(8 hours per day less 1/2 hour
for lunch)
Overtime $99.00/hour Saturdays or weekdays beyond 8
hours quoted above.
Double Time $132.00/hour All Sunday and holiday work.
Expenses -At Cost- Car rental, lodging, etc. will
be charged as actually incurred.
Meals will be charged at $30.00
per day.
Mileage $.275/mile Covers the use of personal or a company
vehicle for travel to and from the job site.
Air Travel -At Cost- Business/Economy Class.
Travel Time $42.00/hour
Other $1,000./day LASER USAGE FEE to line up equipment.
(r11/93)
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 10 (CONSISTS OF TWO (2) PAGES) 1 OF 2
SUPERVISION SCHEDULE/BPC-6000
Supervision and start-up service
--------------------------------
It is assumed that the BPC-6000, Bar Processing Cell will be installed
with an average crew of six (6) men available each working day.
HETRAN, INC. will provide one (1) installation supervisor for a period
of approximately sixteen (16) weeks for the erection of the BPC-6000,
Bar Processing Cell as shown in drawing #4ML-19705C Revision O.
After the erection of the bar peeling machine and the bar
straightener/burnisher is completed, HETRAN, INC. will provide the
same supervisor for a period of forty-two (42) days to perform the No-
Load and Load tests of the bar peeling machine and the bar
straightener/burnisher, as well as the other stated components of the
cell.
Total cumulative time (including travel) is approximately one hundred
forty two (142) days. The fee is based on an 8-hour day (Monday
through Friday), and a 4-hour work day on Saturday for a 44 hour work
week.
Hetran will provide supervision for erection and installation as
necessary and as described herein regardless of length of time for a
price of not to exceed $ 68,680.00.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 10 (CONSISTS OF TWO (2) PAGES) 2 OF 2
SUPERVISION SCHEDULE/BPC-6000 (continued)
Buyer is to provide for hotel accommodations, for supervision
personnel. HETRAN, INC. will be responsible for all meals and
incidental expenses.
SUPERVISION OF ERECTION, NO-LOAD TEST AND LOAD TEST
ITEM TOTAL MAN-DAYS PER DIEM PRICE TOTAL PRICE
---------------------------- --------------- -------------- --------------
Erection (per diem price)
Mechanical 28 US$ 550.00 US$ 15,400.00
Electrical 24 US$ 550.00 US$ 13,200.00
Computer 24 US$ 550.00 US$ 13,200.00
Hydraulic 24 US$ 550.00 US$ 13,200.00
****************************************************************
Sub total 100 US$ 55,000.00
No-Load and Load tests (Fixed portion for the duration of 7 weeks)
Mechanical 8 US$ 600.00 US$ 4,800.00
Electrical 8 US$ 600.00 US$ 4,800.00
Computer 6 US$ 680.00 US$ 4,080.00
****************************************************************
Sub total 22 US$ 13,680.00
Grand total 122 US$ 68,680.00
NOTE: Amounts shown are not to exceed totals unless delays are caused by
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC. or additional time is
requested by UNIVERSAL.
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 11 (CONSISTS OF FIVE (5) PAGES) 1 OF 3
TRAINING SCHEDULE
Training
--------
HETRAN, INC. agrees to receive one group of two (2) of Buyer's
personnel for technical training and inspection of the contract
equipment for a period of unlimited duration.
This training will take place during HETRAN, INC. normal working
hours, Monday through Friday. Hetran will provide buyers personnel
with lodging for a period of two weeks.
On-site (At Buyer's option)
---------------------------
HETRAN, INC. will provide "on-site" training for Buyer's personnel at
the Buyer's plant. The training will consist of four (4) week session
covering the following areas:
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 11 (CONSISTS OF FIVE (5) PAGES) 2 OF 3
TRAINING SCHEDULE
On-site
-------
Session # 1.0
Bar pre-straightener machine operator for three (3) Buyer's
personnel
Session # 1.1
Bar peeling machine operator training for three (3) Buyer's
personnel
Session # 1.2
Bar straightener/burnisher machine operator training for three
(3) Buyer's personnel
Session # 2.0
Bar pre-straightener maintenance for three (3) Buyer's personnel
Session # 2.1
Bar peeling machine, maintenance for three (3) Buyer's personnel
Session # 2.2
Bar straightener/burnisher maintenance training for three (3)
Buyer's personnel
Session #3.0
Bar belt polisher operator training for three (3) Buyer's
personnel
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX NO. 11 (CONSISTS OF FIVE (5) PAGES) 3 OF 3
TRAINING SCHEDULE
Session # 3.1
PLC and electrical training for three (3) Buyer's personnel
Session # 4.0
Miscellaneous training for three (3) Buyer's personnel
The required instruction manuals, visual aids and related
equipment will be provided for each session. The instruction
format will be at Job- site, Hands-on type training atmosphere.
OFF-SITE AND ON-SITE TRAINING
ITEM TOTAL MAN-DAYS PER DIEM PRICE TOTAL PRICE
---- -------------- -------------- -----------
Off-site training
-----------------
Mechanical Free of charge for two
Electrical trainees for the period
unlimited duration.
On-site training (per diem basis) (optional at buyer's request)
---------------------------------------------------------------
Mechanical 5 US$ 600.00 US$ 3,000.00
Electrical 5 US$ 600.00 US$ 3,000.00
Computer 5 US$ 680.00 US$ 3,400.00
Operator
Supervisor 5 US$ 600.00 US$ 3,000.00
**********************************************************
Total 20 US$ 12,400.00
UNIVERSAL STAINLESS & ALLOY PRODUCTS, INC.
HETRAN CONTRACT NO. C-1455
MODEL BPC-6000
ANNEX 14
EXCEPTIONS TO UNIVERSAL STAINLESS AND ALLOY PRODUCTS, INC.
INDEPENDENT CONTRACTOR AGREEMENT.
Item #9 In the event of a conflict between this agreement and the
written and specified terms of Hetran contract No. C-1455, the
terms of the Hetran contract No. C-1455 will supersede the
Universal conditions.
Item #10 Agreements under Hetran contract no. C-1455 written and
specified shall supersede any other agreements.
