Produkt Kumlokk og Rammer, VOTEC Kabelkummer
Produkt |
Kumlokk og Xxxxxx, VOTEC Kabelkummer |
Produktdetaljer | |
Produkt | Kumlokk og Ramme til Telekommunikasjon, iht. EN124-2, flytende |
Anvendelse | Muliggjør adkomst til kommunikasjonskabler Produktene kan kun benyttes i VOTEC gategods, vil ikke passe inn i andre produsenters gategods. Produktene leveres komplett, kumlokk og kumramme, iht. krav i EN124-2. |
Type | Firkant lokk og ramme, 1-, 2- eller 3 lokks, D400. Med dempepakninger for å unngå klapring, flytende ramme, lukkede spetthull og lås. Lokket vil låses i åpen posisjon for å unngå at lokket utilsiktet faller tilbake. Vær oppmerksom på at dimensjonene oppgitt i produkt teksten ikke gir max. / min. innvendige mål i tilhørende trekkekum, som kan variere noe mellom de forskjellige kum produsentene. Anbefalt max. / min. dimensjoner på innvendige mål av trekkekummene er oppgitt i PDB-UC-0003. |
Komponenter | Lokk og Ramme av duktilt støpejern. Materialet på pakning påmontert lokket er poly uretan. |
Produsent | RBA Ferro Industries Pvt. Ltd. |
Henvisninger | Det henvises også til følgende nyttig informasjon: • Tilhørende FDV dokument, FDV-UC-0004 • Tilhørende Monteringsanvisning, MA-UC-0004 • VA Miljøblad nr. 2, Renovering av kum • VA Miljøblad nr. 31, Sikkerhet i kummer • VA Miljøblad nr. 32, Montering av kumramme og kumlokk |
S. 1 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 |
Innholdsfortegnelse
Standarder, Godkjenninger og Sertifikater 7
S. 2 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 |
VOTEC Kumlokk og Rammer inngår i serien VOTEC, som er Brødrene Dahl’s merkevare for produkter til bruk fortrinnsvis innen VMT segmentet. Produktet er produsert av duktilt støpejern og samsvarer med EN124-2. Det er sertifisert av ICMQ (vil bli vedlagt på senere tidspunkt). Produktet har lokk som låses i åpen tilstand, ca. 105 grader, for å hindre at lokket utilsiktet faller tilbake til lukket tilstand. Se mer informasjon om dette i tilhørende monteringsanvisning. Produktene kan kun benyttes i VOTEC gategods, vil ikke passe inn i andre produsenters gategods. Produktene selges komplett, lokk og ramme, iht. krav i EN124-2. |
Produktet produseres av RBA Ferro Industries Pvt. Ltd. Produsenten innehar godkjente dokumenter for kvalitetssikring og produksjon, se vedlegg. Produsenten er kvalitetssikret og all produksjon for Xxxxxxxx Xxxx blir fulgt opp av egne inspektører hos produsenten. Smelteovnene hos produsenten er elektriske. RBA har også installert solcellepaneler på taket for å utvinne elektrisitet og har stort fokus på miljøet og redusere CO2 avtrykket, se vedlegg 6. |
Last | D400, iht. EN124-2: 400kN, Gruppe 4 |
Materiale, hovedkomponenter | Duktilt Støpejern, ISO 1083, Grade 500-7 Max. Størrelse på kaviteter i støpejerns materialet: Ø5 mm. Slike kaviteter kan forekomme i materialet, også i overflaten på materialet. |
Materiale, låser | Duktilt Støpejern, ISO 1083, Grade 500-7 |
Materiale, pakning | Poly Uretan |
Overflate, Lokk | Anti-skli overflate med VOTEC design. |
Sete, Lokk / Ramme | Pakningen som er montert på lokkene sikrer at de ligger stabilt og motvirker klapring / støy |
Installasjon | Installeres i varm asfalt. Rammen må installeres slik at last ikke overføres til betongen. 4 stk. M16x100 skruebolter er montert i rammen for heving / senkning av lokk og ramme under installasjon. Se tilhørende Monteringsanvisning for mer informasjon. |
Overflatebehandling | Ingen overflatebehandling, av miljøhensyn. Produktet vil da få noe overflate korrosjon (lys brun farge) ved lagring, men dette vil ikke ha noen negativ effekt på produktet. |
S. 3 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 |
Beskrivelse | NRF nr. | Lengde, utv. [mm] | Bredde, utv. [mm] | Høyde, utv. [mm] | Lengde, Skjørt [mm] | Bredde, Skjørt [mm] | Lysåpning [mm] | Vekt per stk. [kg] |
1-Lokk | 3307009 | 912 | 900 | 205 | 710 | 687 | 637 | 144 |
Tabell 1
Anbefalte innvendige max. / min. mål på trekkekum:
Innvendige Mål, Kum, Lengde [mm] | Innvendige Mål, Kum, Bredde [mm] |
720-750 | 700-730 |
Tabell 2
Seksjon A - A
S. 4 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 |
Beskrivelse | NRF nr. | Lengde, utv. [mm] | Bredde, utv. [mm] | Høyde, utv. [mm] | Lengde, Skjørt [mm] | Bredde, Skjørt [mm] | Lysåpning [mm] | Vekt per stk. [kg] |
2-Lokk | 3307011 | 1580 | 900 | 205 | 710 | 687 | 1321 | 247 |
Tabell 3
Anbefalte innvendige max. / min. mål på trekkekum:
Innvendige Mål, Kum, Lengde [mm] | Innvendige Mål, Kum, Bredde [mm] |
1405-1435 | 710-740 |
Tabell 4
Seksjon A - A
S. 5 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Beskrivelse | NRF nr. | Lengde, utv. [mm] | Bredde, utv. [mm] | Høyde, utv. [mm] | Lengde, Skjørt [mm] | Bredde, Skjørt [mm] | Lysåpning [mm] | Vekt per stk. [kg] |
3-Lokk | 3307012 | 2294 | 900 | 205 | 2083 | 687 | 2010 | 354 |
Tabell 5
Anbefalte innvendige max. / min. mål på trekkekum:
Innvendige Mål, Kum, Lengde [mm] | Innvendige Mål, Kum, Bredde [mm] |
2095-2125 | 710-740 |
Tabell 6
Seksjon A - A
S. 6 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Dempepakninger, inkl. festemateriell:
Beskrivelse | NRF nr., Dempepakning | For kum NRF Nr. |
1-Lokk | 2030041 | 3307009 |
2-Lokk | 2030042 | 3307011 |
3-Lokk | 2030043 | 3307012 |
Standarder, Godkjenninger og Sertifikater
Ledelse / Produksjon | ISO 9001 | Vedlegg 1 |
ISO 14001 | Vedlegg 2 | |
OHSAS 18001 | Vedlegg 3 | |
Material Sertifikat, Test Sample | Vedlegg 4 | |
RBA Kvalitets Plan | Vedlegg 5 | |
CO2 Reduksjoner, Juli 2019 - Juli 2020 | Vedlegg 6 | |
EN124-1 og EN124-2, ICMQ | Vedlegg 7 | |
Standarder | EN124-2 | Sluktopper og kumtopper for kjøre- og fotgjengerområder - Del 2: Sluktopper og kumtopper laget av støpejern |
S. 7 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 1
S. 8 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 2
S. 9 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 3
S. 10 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 4
S. 11 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 5
S. 12 Produkt Datablad
RBA FERRO INDUSTRIES PVT. LTD.
FOUNDRY DIVISION
QUALITY PLAN
Document No.:‐ RBA/Fdy/MG/D‐04 Effective Date:‐ 01‐01‐2011
Rev. Date:‐ 01.04.2018
Rev. No.:‐ 11
Page :‐ 1 of 18
SECTION : SAMPLING STAGE OF COMPONENT
AREA
Development
Pattern Shop
Development
PARAMETERS TO BE CHECKED
Receiving of Drawing
Feasibility Study
Pattern Inspection
Sampling Report (Casting Lay‐Out dimension)
Submission to customer
PPAP Submission (If Applicable)
INSPECTION PLAN
Every Enquiry
Every Enquiry
Pattern newly Received
New Produced Sample atleast ‐2 Nos
For Approval
"
SPECIFICATION & TOLERANCES
As per received drawing/Drawing Register
"
Newly prepared Pattern as per the drawing
As per received drawing
"
"
METHOD OF INSPECTION
Visual Study
As per the APQP Plan & Technical Feasibility Study
Manual By Inspector
"
As per the drawing & Customer Requirements (if
any)
Level 4 documentation requirement
INSTRUMENT TO BE USED
APQP Formats & Review Set‐up
Venier Caliper,Depth gauge,Steel Scale,Height Gauge
"
Visual
By Electronic means
RESPONSIBILITY
Development
Pattern Shop
QA
Development
"
RECORDS
RBA/Fdy/PS/D‐02
RBA/Fdy/PS/R‐10
RBA/Fdy/PS/R‐02
RBA/Fdy/QA/R‐02
Via Mail
By Part Submission Warrant
REACTION PLAN
Feasible/Not Feasible/Notify to Marketing Head
Notify to Plant Head
Notify to Marketing Head
Pattern Shop
Releasing of Pattern for Production
After Approval from QA
As per Pattern realising
" certificate
‐‐‐‐‐‐‐‐
Pattern Shop
RBA/Fdy/PS/R‐06
Notify to Production
Prepared By Reviewed & Approved By :
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 2 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : RAW MATERIAL TESTING | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
Lab | Radiation Test | One “composit” Sample/Batch | < 10 µR/H | By Instrument | NUCLEONIX | Lab | LAB/R‐08 | Reject/Notify Plant Head |
(For PI & MS) | ||||||||
For Steel scrap | ||||||||
Carbon | 0.65% max | Combustion | Strolein Apparatus | |||||
Silicon | 1.20% max | Ignition | lance,Measuring cylin | |||||
Manganese | 1.30% max | Titration | Balance,Measuring cylinder,Measuring burette | |||||
RAW MATERIAL | Sulphur | 0.06% max | Titration | |||||
Phosphorus | 0.08% max | TItration | ||||||
Pig iron(DI) | ||||||||
Carbon | 3.20 ‐ 4.50% | Same as above | Same as above | |||||
Silicon | 0.6 ‐ 2.2% | ‘’ | ||||||
Manganese | 0. 80% max | " | ||||||
Phosphorus | 0.15% max | " | ||||||
Sulphur | 0.06% max | " | ||||||
Pig iron(CI) | ||||||||
Carbon | 3.20 ‐ 4.50% | ,, | ||||||
Silicon | 0.8 ‐ 2.0% | " | ||||||
Manganese | 0. 80% max | " | ||||||
Phosphorus | 0.15% max | " | ||||||
Sulphur | 0.06% max | " | ||||||
Fe‐Cr | Cr. : 60 ‐ 70% | ,, | ||||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 3 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : RAW MATERIAL TESTING | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
Lab | For Shell Sand | Collect Material from 3 – 4 Different locations & mix to make a Sample | Sand sieve,Muffle furnace, Core gas determinator | Lab | RBA/Fdy/R‐08 | Reject/Notify Plant Head | ||
AFS No | 50 – 65% | Manual | ||||||
L.O.I | 5.0 % Max | |||||||
Gas | 25 cc/gm Max | |||||||
For Dextrine | Balance,Hot Plate Airoven,Muffle furnace Crucible, Cylinder | |||||||
Ash | 1% Max | Ignition | ||||||
Insolubility | 5 % Max | Titration | ||||||
For Fe‐Si Lumps | One Sample/Batch | Balance,Hot Plate Airoven,Muffle furnace Crucible, Balance,Hot Plate Airoven,Burette,Flask, Beaker | ||||||
Silicon | 60 – 75% | Ignition | ||||||
RAW MATERIAL Production Consumable | For Fe‐Mn | |||||||
Manganese | 65 – 75% | Titration | ||||||
For Fe‐Cr | ||||||||
Cr | 60 – 70% | " | ||||||
For Fe‐Si‐Mg | As per Supplier T.C | |||||||
Magnesium | 6 – 12% | Titration | Balance,Hot Plate Airoven,Muffle furnace,Burette, Flask,Beaker, Measuring, cylinder,Crucible, Decicator | |||||
Fe‐Si | 40 – 45% | Ignition | ||||||
For Pure Mg | ||||||||
Magnesium | 99% | " | ||||||
For Innoculine | ||||||||
Silicon | 60 – 75% | " | ||||||
Note : 1) Reference standard IS: 1559 : Methods of chemical analysis of Ferro alloys & standard IS: 14529 : Chemical analysis of Ferro –Silicon Magnesium alloys | ||||||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 4 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : RAW MATERIAL TESTING | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
Lab | For Graphite Powder(For Moulding) | Lab | RBA/Fdy/R‐08 | Reject/Notify Plant Head | ||||
Fixed Carbon | Collect Material from 3 – 4 Different locations & mix to make a Sample | 75 % Min. | Weight Analysis | Airoven,Muffle furnace Crucible,Decicator | ||||
Ash | 2.0 % Max | |||||||
VM | 5.0 % Max | |||||||
For Carburizer | ||||||||
Fixed Carbon | 95% Min. | " | " | |||||
Ash | 5% Max | |||||||
VM | 1.5% Max | |||||||
RAW MATERIAL Production Consumable | For Bentonite Powder | |||||||
Moisture | One Sample/Batch | 5 – 14% | " | Air oven,pH Indicator Paper,Measuring Cylinder,M.B Clay tester,Measuring Cylinder | ||||
PH Value | 9 – 10.5 | |||||||
Free Swelling | 25 ml Min. | |||||||
M.B Value | 80 ml /gm Min | |||||||
Gel formation Index | 60 ml Min | |||||||
For Lustrius Carbon Additives | ||||||||
Ash | " | 2 – 6% | " | Airoven,Muffle furnace Crucible,Decicator | ||||
VM | 40 – 65% | |||||||
Fixed Carbon | 30 – 55% | |||||||
For Silica Sand | " | |||||||
Moisture | 1 % Max (Dry) 6% Max (Wet) | " | Airoven,Sand Washer, Beaker,Sieve Shaker | |||||
Clay | 2% Max | |||||||
AFS No. | 45 – 70 | |||||||
L.O.I | 2% Max | |||||||
For Proprietary Items | Material Performance | Satisfactoty results | Line Performance | Lab/Production | ||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD.
FOUNDRY DIVISION
QUALITY PLAN
Document No.:‐ RBA/Fdy/MG/D‐04 Effective Date:‐ 01‐01‐2011
Rev. Date:‐ 01.04.2018
Rev. No.:‐ 11
Page :‐ 5 of 18
SECTION : UNIT SAND PREPRATION & SAND TESTING
AREA
PARAMETERS TO BE CHECKED
INSPECTION PLAN
SPECIFICATION & TOLERANCES
METHOD OF INSPECTION
INSTRUMENT TO BE USED
RESPONSIBILITY
RECORDS
REACTION PLAN
For Unit Sand Return Sand New Sand Bentonite
LCA
Moisture Compactibility
Each batch
Each batch
90 – 98%
2.0 – 10 %
0.20% – 1.80%
0.10%. – 0.50%
3.0 – 5.0%
30–55%
Visual "
"
"
"
Visual
Sand multi controller
SS‐MLD
,,
,,
,, "
SS‐S.Plant
Auto save
MOULDING
L.O.I VM
Total clay Active clay
1/day 1/day 1/day 1/day
4.0 ‐ 9.0%
2.5 – 5.0%
11.0 ‐ 18.0%
7.0 ‐ 15.0%
Visual "
"
"
Muffle furnace
V.M Crucible
Sand Washer,Clay tester
M.B Clay tester
SS‐LAB
..
..
..
LAB/R‐03
..
..
..
Reject/Notify Plant Head
TC‐AC
1/day
2.0 ‐ 5.0
" Calculation .. ..
AFS No.
Compactibility GCS
GSS
Permeability Moisture
1/day 1/Hour 1/Hour 1/Hour 1/Hour 1/Hour
45 ‐ 70
30 ‐ 55%
1.10 – 1.80 Kg./cm2
0.30 – 0.70 Kg./cm2
130 ‐ 230
3.0 ‐ 5.0%
" Sandsiever, Sieve
" Compactibility meter
" Universal strenght M/c " ,,
" Permeability Tester
" Moisture Tester
..
SS‐S.Plant
,,
,,
,,
,,
..
LAB/R‐03
,,
,,
,,
,,
Prepared By Reviewed & Approved By :
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 6 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : MOULD MAKING & CORE MAKING ( SHELL CORE ) | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
MOULDING | MATCH 130 | |||||||
Match plate Pattern | Each Pattern used | Pattern Dependent Parameter | Visual | ‐‐‐‐‐‐ | SS‐MLD | MLD/R‐09 | Reset | |
Pattern Independent Parameter | " | " | MLD/R‐09 | |||||
Mould Cake | Each Cake | No damaged Cake | " | " | Reject / Repair | |||
Squeez Pressure | Each Mould | 1.2 – 10.0 Bar | " | VDU display | " | Adjust | ||
Mould Hardness | 1/ Hour | H : 85 – 97 | " | Mould HardnessTester | " | MLD/R‐12 | Reject | |
Changing of Heat No. on Pattern | After 1.0T metal pouring /As per cutomer requirement | As per the Heat No. of Melting | " | ‐‐‐‐‐‐ | " | MLD/R‐05 | Reject | |
First Mould Approval Report | Every day/Shift | As per the checking Parameters | " | Visual | " | MLD/R‐15 | Reset | |
ARPA | ||||||||
Match plate Pattern | Each Pattern used | No undercut | Visual | ‐‐‐‐‐‐ | SS‐MLD | MLD/R‐03 | Reject /dismount | |
No damaged bush pin | " | ‐‐‐‐‐‐ | " | ,, | ,, | |||
Mould Box | Each Box | No damaged box | " | ‐‐‐‐‐‐ | " | MLD/R‐04 | Reject/Repair | |
No damaged bush pin | " | ‐‐‐‐‐‐ | " | ,, | ||||
Mould Hardness | 4/ day | H= 85 – 95 | " | Mould HardnessTester | " | MLD/R‐12 | Reject | |
V= 65 – 80 | ,, | |||||||
Changing of Heat No. on Pattern | After 1.0T metal pouring /As per cutomer requirement | As per the Heat No. of Melting | " | ‐‐‐‐‐‐ | " | MLD/R‐05 | Reject | |
First Mould Approval Report | Every day/Shift | As per the checking Parameters | " | Visual | " | MLD/R‐15 | Reset | |
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 7 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION: Core Sand making | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
CORE | SHELL CORE | Reject/ Readjust | ||||||
Temperature Setting | Each Batch | 2000C – 3000C | Visual | Temperature indicator | Core shop Incharge | CORE/R‐09 | ||
Investment time | 20 – 90 Second | Timer | ,, | |||||
Core Scratch Hardness | 60 – 90 | Scratch hardness tester | CORE/R‐06 | |||||
Gas | 1/Day | 25cc / gm Max | Combustion | Core gas determinator | CORE/R‐07 | |||
CO2 SAND | ||||||||
Sodium silicate | Each Batch | 6.5 – 9.5% | Visual | Weighing balance | Core shop Incharge | CORE/R‐05 | ||
Ivacol Powder | 1.0 – 2.5% | |||||||
Core Scratch Hardness | 40 – 70 | Scratch hardness tester | CORE/R‐06 | |||||
Gas | 1/Day | 25cc / gm Max | Combustion | Core gas determinator | CORE/R‐07 | |||
OIL CORE SAND | ||||||||
Dextrin | Each Batch | 2.0 – 4.0 % | Visual | Measuring Can | Core shop Incharge | CORE/R‐05 | ||
Bentonite | 1.0 – 2.5 % | ,, | ||||||
Oil | 2.0 – 3.5 % | ,, | ||||||
Water | 3.5 – 4.5 % | ,, | ||||||
Baking Temperature | 160 0 C – 250 0 C | Temperature Indicator | ||||||
Baking Time | 2.0 – 3.0 hrs | Timer | ||||||
Core Scratch Hardness | 40 – 70 | Scratch hardness tester | CORE/R‐06 | |||||
Gas | 1/Day | 40cc / gm Max | Combustion | Core gas determinator | CORE/R‐07 | |||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 8 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION: Core Sand making | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
CORE | NO BAKE CORE | |||||||
Resin Part – A | Each Batch | 2.00 – 2.50 % | Visual | Measuring Can | Core shop Incharge | CORE/R‐05 | Reject/Re‐adjust | |
Resin Part – B | 5 – 10 % of Part–A | ,, | ||||||
Resin Part – C | 18 – 22 % of Part – A | ,, | ||||||
Core Scratch Hardness | 60 – 90 | Scratch hardness tester | CORE/R‐06 | |||||
Gas | 1/Day | 20cc / gm Max | Combustion | Core gas determinator | CORE/R‐07 | |||
CORE SET | ||||||||
Dextrin | Each Batch | 2.0 – 3.5 % | Visual | Measuring Can | Core shop Incharge | CORE/R‐05 | Reject/Re‐adjust | |
Bentonite | 1.5 – 2.5 % | ,, | ||||||
Core Set | 2.30 – 3.50 % | ,, | ||||||
Core Scratch Hardness | 50 –70 | Scratch hardness tester | CORE/R‐06 | |||||
Gas | 1/Day | 20cc / gm Max | Combustion | Core gas determinator | CORE/R‐07 | |||
Viscosity of Core Paint | As per requirement | 12 – 16 seconds | Visual | B4 Cup | CORE/R‐04 | |||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 9 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION: Core Sand making for COLD BOX CORE SHOOTER MACHINE | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
CORE | SAND | |||||||
AFS No | Each Batch | 50 ‐ 65 | Weight analysis | Air Oven ,Sand washer, Beaker ,Sieve | Lab | RBA/Fdy/R‐08 | Reject/Notify Plant Head | |
Moisture | 6 % Max | |||||||
Clay | 2 % Max | |||||||
RESIN & HARDNER ADDITION LEVEL | ||||||||
Resin | 1/Day | 1.0 ‐1.5 % wt of sand | Visual | Measuring Can | Core shop Incharge | CORE/R‐11 | Reject | |
Hardener | " | 1.0 ‐1.5 % wt of sand | ,, | ,, | ,, | |||
SAND MAKING CYCLE TIME | ||||||||
Sand + Resin | 1/Day | 2 Minutes mixing | Visual | watch | Core shop Incharge | CORE/R‐11 | Reject | |
(Sand + Resin) + Hardener | " | 1 Minute mixing | ,, | ,, | ||||
CORE GAS | 1/Day | 20 cc /gm Max | Combustion | Core gas determinator | Core shop Incharge | CORE/R‐06 /R07 | Reject | |
SCRATCH HARDNESS | 3/Day | 60 ‐ 90 | Visual | Scratch hardness tester | ||||
Bench life of Mixing Sand | Each Batch | 45 minutes max | " | watch | ||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 10 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : METAL CHARGE PREPARATION | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
MELTING | DI Metal (Normal heat) | Visual | Weighing Scale | SS‐MLT | RBA/Fdy/MLT/R‐02 | Readjust | ||
Pig iron | Each Heat | 00 % –– 50% | ||||||
MS Scrap | 20 % –– 80 % | |||||||
DI Foundry return | 80 % –– 20 % | |||||||
Carburizer | 0.3 % –– 2.0 % | |||||||
Fe‐Si | 0.0 % –– 2.5 % | |||||||
Fe ‐ Mn | 0.0 % –– 1.0 % | |||||||
DI Metal (Sintering heat) | ||||||||
Pig iron | Each Heat | 30 % –– 50 % | ||||||
MS Scrap | 20 % –– 30 % | |||||||
DI Foundry return | 50 % –– 20 % | |||||||
Carburizer | 1.0 % Max | |||||||
Fe‐Si | 0.5 % Max | |||||||
Fe‐Mn | 0.8 % Max | |||||||
Copper | 0.5 % Max (Optional) | |||||||
CI Metal | ||||||||
Pig iron | Each Heat | 00 % –– 60 % | ||||||
MS Scrap | 15 % –– 40 % | |||||||
CI Foundry return | 85 % –– 00 % | |||||||
Carburizer | 0.3 % –– 1.0 % | |||||||
Fe‐Si | 0.4 % –– 1.5 % | |||||||
Fe‐Mn | 0.2 % –– 1.5 % | |||||||
Fe‐Cr | 0.4 % Max (optional) | |||||||
Cu | 0.6 % Max (optional) | |||||||
Sn | 0.08 % Max (optional) | |||||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 11 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : METAL PREPARATION, TAPPING & POURING | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
MELTING (DI) | C.E. | Each Heat (Base Metal) | 4.00 – 4.70 % | Visual | CE Analyser | SS‐MLT | RBA/Fdy/MLT/R‐02 | Readjust |
Carbon | ,, | 3.60 – 4.00 % | ||||||
Silicon | ,, | 1.30 – 2.00 % | ||||||
Tapping Temperature | ,, | 1590 – 1490 0C | Immersion Pyrometer | |||||
Fe‐Si‐Mg | Each Treatment ladle | 1.0–1.8% / liquid metal | Weighing Scale | MLT/R‐03 | Readjust | |||
DI scrap / Boring | ,, | 0.5–1.5% / liquid metal | ,, | " | Readjust/Return to F/c | |||
Treatment time | ,, | 40 second Min | Watch | " | Return to F/c | |||
During direct pouring | ,, | |||||||
Innoculation | Each pouring ladle | 0.4–0.6% of liquid metal | Visual | Measured Spoon | MLT/R‐03 | Readjust | ||
Pouring Temperature | 3/heat | 1460 – 1340 0C | Immersion Pyrometer | " | ||||
Pouring Time | Each treatment | 8 minutes max after treatment | Hooter/Watch | MLT/R‐07 | ||||
Before transfering Mg treated metal to Press pour machine | Each Treatment ladle | |||||||
Innoculation | Each mold | 0.4–0.6% of liquid metal | Visual | Measured Spoon | ||||
Receiving Temperature (In treatment ladle to Press pour m/c) | Each Treatment ladle | 1420 ‐ 1470 0C | Immersion Pyrometer | MLT/R‐07 | Return to F/c | |||
Transfer time | Each Treatment ladle | 8 minutes max after treatment | Hooter/Watch | MLT/R‐03 | ||||
During pouring from Press pour m/c | ||||||||
Innoculation | Each mold | 0.1 – 0.4% of liquid metal | As per flow gauge setting | MSI machine | MLT/R‐08 | Resaet | ||
Pouring Temperature | Each mould | 1460 – 1340 0C | Visual | Immersion Pyrometer | MLT/R‐07 | Stop pouring/readjust temperature, Relook pattern methoding | ||
Pouring Time | 1 / Each part | As per data bank | MSI machine | MLT/R‐07 | ||||
Sn, Cu (optional) | Each Heat | Sn : 0.01 – 0.07% | Visual and Chemical Analysis | Spectro/Chemical Testing Instruments | SS‐LAB | LAB/R‐05B | Readjust | |
Cu : 0.10 – 0.50% | ||||||||
Prepared By | Reviewed & Approved By : |
SECTION : METAL PREPARATION, TAPPING & POURING
RBA FERRO INDUSTRIES PVT. LTD.
FOUNDRY DIVISION
QUALITY PLAN
Document No.:‐ RBA/Fdy/MG/D‐04 Effective Date:‐ 01‐01‐2011
Rev. Date:‐ 01.04.2018
Rev. No.:‐ 11
Page :‐ 12 of 18
AREA
C.E.
PARAMETERS TO BE CHECKED
INSPECTION PLAN
Each Heat (Base Metal)
SPECIFICATION & TOLERANCES
3.50 – 4.10 %
METHOD OF INSPECTION
INSTRUMENT TO BE USED
RESPONSIBILITY
RECORDS
REACTION PLAN
Carbon | ,, | 3.10 – 3.40 % | Visual | CE Analyser | MLT/R‐02 | Readjust | |
Silicon | ,, | 1.30 – 1.80 % | |||||
Tapping Temperature | ,, | 1500 – 1440 0C | Immersion Pyrometer | MLT/R‐03 | |||
During direct pouring | |||||||
Innoculation | Each pouring ladle | 0.15–0.3% of liquid metal | Measured Spoon | MLT/R‐03 | |||
Pouring Temperature | 3/heat | 1440 – 1330 0C | Visual | Immersion Pyrometer | " | Readjust | |
Pouring Time | Each pouring ladle | 9 minutes max after inoculation | Watch | " |
MELTING (CI)
Before transfering metal to Press pour machine
Innoculation Each bull ladle 0.15–0.3% of liquid metal Measured Spoon
SS‐MLT
MLT/R‐03
Receiving Temperature (In bull ladle to Press pour m/c)
Each bull ladle
1400 ‐ 1470 0C
Visual
Immersion Pyrometer
MLT/R‐07
Readjust/Return to F/c
Transfer time
Each bull ladle
9 minutes max after inoculation
Watch
MLT/R‐03
During pouring from Press pour m/c
Innoculation Each mold 0.1 – 0.4% of liquid metal As per flow gauge setting MSI machine
MLT/R‐08 Resaet
Pouring Temperature Pouring Time
Sn, Cu (optional
Each mold 1 / Each part
Each Heat
1440 – 1330 0C
As per data bank Sn : 0.01 – 0.07%
Cu : 0.10 – 0.50%
Visual
Visual and Chemical Analysis
Immersion Pyrometer
MSI machine
Spectro/Chemical Testing Instruments
SS‐LAB
MLT/R‐07 "
LAB/R‐05
Stop pouring/readjust Relook pattern methoding
Readjust
Prepared By Reviewed & Approved By :
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 13 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : FINAL METAL COMPOSITION / MATRIX | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
LAB | FOR ( DI ) METAL | Each Treatment | Spectro/Chemical Testing Instruments | Lab | LAB / R – 05B | Notify Melting/ Plant Head | ||
C.E. | 4.20 – 4.70% | Calculation | ||||||
Carbon | 3.40 – 3.80% | |||||||
Silicon | 2.20 – 2.80% | |||||||
Manganese | 0.15 – 1.00% | Visual and Chemical Analysis | ||||||
Sulphur | 0.02 % max | |||||||
Phosphorus | 0.08 % max | |||||||
Magnesium | 0.03‐0.06 % | |||||||
Alloys (optional) | As per Requirement | |||||||
FOR MATRIX | ||||||||
Nodularity | 80% min | Visual | Microscope | |||||
FINAL METAL | Ferrite | As per Requirement | ,, | |||||
Pearlite | As per Requierment | ,, | ||||||
FOR ( CI ) METAL | Each Ladle | |||||||
C.E. | 3.50 – 4.10% | Calculation Visual and Chemical Analysis | Spectro/Chemical Testing Instruments | |||||
Carbon | 2.90 – 3.40% | |||||||
Silicon | 1.50 – 2.30% | |||||||
Manganese | 0.40 – 1.00% | |||||||
Sulphur | 0.10% max | |||||||
Phosphorus | 0.12% max | |||||||
Cromium | 0.25% max | |||||||
Copper | 0.40% max | |||||||
Tin | 0.07% max | |||||||
FOR MATRIX | ||||||||
Graphite Flakes(Type) | ASTM ‘A’Type | Visual | Microscope | |||||
Pearlite | As per Requirement | ,, | ||||||
Ferrite | ,, | ,, | ||||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 14 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : PHYSICAL PROPERTIES | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
LAB | DI | Each Heat | 190 – 270 for – IS 1865 ( SG‐600/3 ) | Visual | Brinnel Hardness Tester | Lab | LAB/R‐05(B) | Notify Melting/ Plant Head |
Casting Hardness | 160 – 240 for – IS 1865 ( SG‐500/7 ) | |||||||
(BHN) | 170 – 230 as per BS EN 124 or ISO 1083 ( 500/7 ) | |||||||
160 – 210 for – IS 1865 ( SG 450/10 ) | ||||||||
201 Max for– IS 1865 ( SG‐400/12 ) | ||||||||
187 – 255 for – ASTM A 536 (Gr –80–55–06) | ||||||||
156 – 217 for – ASTM A 536 (Gr –65–45–12) | ||||||||
Tensile Strength | 600 Mpa Min for – IS 1865 ( SG‐600/3 ) | UTS M/C | ||||||
500 Mpa Min for – IS 1865 ( SG‐500/7 ) | ||||||||
450 Mpa Min for – IS 1865 ( SG 450/10 ) | ||||||||
400 Mpa Min for– IS 1865 ( SG‐400/12 ) | ||||||||
PHYSICAL | 552 Mpa Min for – ASTM A 536 (Gr –80–55–06) | |||||||
PROPERTIES | 448 Mpa Min for – ASTM A 536 (Gr –65–45–12) | |||||||
Elongation | 3 % Min for – IS 1865 ( SG‐600/3 ) | |||||||
7 % Min.for – IS 1865 ( SG‐500/7 ) | ||||||||
10 % Min for – IS 1865 ( SG 450/10 ) | ||||||||
12 % Min. for– IS 1865 ( SG‐400/12 ) | ||||||||
6 % Min for – ASTM A 536 (Gr –80–55–06) | ||||||||
12 % Min for – ASTM A 536 (Gr –65–45–12) | ||||||||
Yield Strength | 370 Mpa Min for – IS 1865 ( SG‐600/3 ) | |||||||
320 Mpa Min for– IS 1865 ( SG‐500/7 ) | ||||||||
310 Mpa Min for – IS 1865 ( SG 450/10 ) | ||||||||
250 Mpa Min for – IS 1865 ( SG‐400/12 ) | ||||||||
379 Mpa Min for – ASTM A 536 (Gr –80–55–06) | ||||||||
310 Mpa Min for – ASTM A 536 (Gr –65–45–12) | ||||||||
CI | 160 – 220 for – IS 210 ( FG‐200 ) | Brinnel Hardness Tester | ||||||
Casting Hardness (BHN) | 180 – 220 for – IS 210 ( FG‐220 ) | |||||||
180 – 230 for – IS 210 ( FG‐260 ) | ||||||||
180 – 230 for – IS 210 ( FG‐300 ) | ||||||||
Tensile Strength | 200 Mpa Min for – IS 210 ( FG‐200 ) | UTS M/C | ||||||
200 Mpa Min as per BS EN 124 or ISO 185 ( Gr.20) | ||||||||
220 Mpa Min for – IS 210 ( FG‐220 ) | ||||||||
260 Mpa Min for – IS 210 ( FG‐260 ) | ||||||||
300 Mpa Min for – IS 210 ( FG‐300 ) | ||||||||
Prepared By | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | |||||||
Effective Date:‐ 01‐01‐2011 | ||||||||
Rev. Date:‐ 01.04.2018 | ||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | |||||||
Page :‐ 15 of 18 | ||||||||
QUALITY PLAN | ||||||||
SECTION : SHOT BLASTING & FETTLING | ||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN |
SHOT BLASTING & FETLING | Shot Size | Each batch | 0.7 ‐ 1.2 mm | Measuring | Vernier Caliper | SS FTL | …… | Reject/ |
Surface Finish | Each Casting | Sand free casting | Visual | Visual | " | |||
Duration of blasting(Hanger type blasting machine) | Each batch | 5 – 12 minutes | Visual | Timer | ,, | FLT/R‐02B | Notify Plant Head /Rectify | |
Duration of blasting Peen blasting machine | Each batch | 5 – 20 mnutes | Visual | Timer | “ | FLT/R‐02B | ,, | |
Prepared By | Reviewed & Approved By : |
SECTION : FINAL INSPECTION
RBA FERRO INDUSTRIES PVT. LTD.
FOUNDRY DIVISION
QUALITY PLAN
Document No.:‐ RBA/Fdy/MG/D‐04 Effective Date:‐ 01‐01‐2011
Rev. Date:‐ 01.04.2018
Rev. No.:‐ 11
Page :‐ 16 of 18
AREA
PARAMETERS TO BE CHECKED
INSPECTION PLAN
SPECIFICATION & TOLERANCES
METHOD OF INSPECTION
INSTRUMENT TO BE USED
RESPONSIBILITY
RECORDS
REACTION PLAN
QUALITY
For RAW CASTING
Visual Defects Blow hole Shrinkage Cold shut
100% No visual defects Visual ‐‐‐‐‐‐‐ QA ‐‐‐‐ Reject/Rework 100% No Blow hole Visual ‐‐‐‐‐‐‐ " ‐‐‐‐ "
100% No Shrinkage Visual ‐‐‐‐‐‐‐ ,, ‐‐‐‐ ,, 100% No Cold shut Visual ‐‐‐‐‐‐‐ ,, ‐‐‐‐ ,,
ASSURANCE
(For Normal castings)
Specified Dimensions of each
item.
Casting weight
One / lot of Production
batch
One / lot of Production batch
As per Drawing
dimension
As per p.o.weight
Visual Weighing
Different Measuring
Instruments QA
Weighing Scale ,,
QA/R‐02 QA/R‐07
Reject/Rework
Notify Plant Head/Rectify
Gauge Checking
As Required
As per gauge dimension
Visual
Gauge
,, ‐‐‐‐
Reject/Rework
For MACHINED CASTING
Dimensions
As Per CP As per Drawing dimention
Visual Gauge / Fixture / Measuring Instrument
QA QA/R‐03 Reject/Rework
Prepared By Reviewed & Approved By :
RBA FERRO INDUSTRIES PVT. LTD. | Document No.:‐ RBA/Fdy/MG/D‐04 | ||||||||
Effective Date:‐ 01‐01‐2011 | |||||||||
Rev. Date:‐ 01.04.2018 | |||||||||
FOUNDRY DIVISION | Rev. No.:‐ 11 | ||||||||
Page :‐ 17 of 18 | |||||||||
QUALITY PLAN | |||||||||
AREA | PARAMETERS TO BE CHECKED | INSPECTION PLAN | SPECIFICATION & TOLERANCES | METHOD OF INSPECTION | INSTRUMENT TO BE USED | RESPONSIBILITY | RECORDS | REACTION PLAN | |
Quality Assurance (Foundry) | For Manhole cover | Sample | As per Specification of EN 124‐2:2015 | Visual | Filler gauge,Venier Caliper,Depth gauge,Steel tape,Steel Scale | Inspection Foundry & Ware house | RBA/Fdy‐1/QA/R‐02‐2 | Check 3 random samples out of the lot, If found o.k., accept the whole lot If any one sample fails. Check 5 new random samples , If all the 5 samples are o.k. accept the whole lot. If any one of the 5 random samples found defective , reject the whole lot. | |
Aspects of Inspection | Size | Frequency | |||||||
Clear opening | 3 | Supply / Receive Lot | |||||||
Over base | |||||||||
Depth | |||||||||
Dimentions | |||||||||
Frame bearing area | |||||||||
Load bearing capacity | |||||||||
Permanent set | |||||||||
Securing of the cover / grating within the frame | |||||||||
Skid resistence | |||||||||
Child safety | |||||||||
Tilt test | Venier Caliper,Steel Scale,Load test machine,Test block 75 mm dia | RBA/Fdy‐1/QA/R‐25 | |||||||
Weight | As per P.O. Weight | Weighing | Weighing scale | RBA/Fdy‐1/QA/R‐02‐2 | |||||
Pull test | 3 | When developed | As per the Customer Specification / Standard | Visual | Pull test machine,Vernier Caliper | RBA/Fdy‐1/QA/R‐26 | |||
Load | 3 / Lot dispatched it will be repeated once in at least every six month or 1: 5000 | By Application of Load | Load test m/c | Record No. of Customer Specific Requirement Matrix | |||||
Painting (Epoxy ,CED,Powder coating,Phosphating) | One / Lot | As per customer requirement | Measurement | Viscosity, Coating thickness measuring instrument | Inspection ware house | RBA/Fdy/PHT/R‐ 03 and RBA/Fdy/CED/R‐ 03 & 04 & RBA/Fdy/PCT /R‐01 | Re‐paint/ Re‐coating/ Re‐Phosphating | ||
Prepared By (QC Manager) | Reviewed & Approved By : |
RBA FERRO INDUSTRIES PVT. LTD.
FOUNDRY DIVISION
QUALITY PLAN
Document No.:‐ RBA/Fdy/MG/D‐04 Effective Date:‐ 01‐01‐2011
Rev. Date:‐ 01.04.2018
Rev. No.:‐ 11
Page :‐ 18 of 18
AREA
PARAMETERS TO BE CHECKED
For Engg. Component
Visual Inspection of Castings
Machining of Castings
Dimensional Inspection
INSPECTION PLAN
Size 100%
"
Every Lot
SPECIFICATION & TOLERANCES
As Per Drawing As per Machining
Process check Sheet of every operation/Periodical Inspection Record
As Per Drawing
METHOD OF INSPECTION
As per the visual standard/Display
As per the list of Measuring Instruments
"
INSTRUMENT TO BE USED
Standard
Vernier calliper, Height Gauge,Depth Gauge,Dial Gauge etc.
‐‐do‐‐
RESPONSIBILITY
CNC Receiving Inspector
CNC Shop Incharge
"
RECORDS
RBA/Fdy/CNC‐QC/D‐ 01
RBA/Fdy/MC/D‐ 06
RBA/Fdy/MC/R‐ 08
RBA/Fdy/CNC‐QC/R‐ 02
REACTION PLAN
Reject/Notify to QC Manager
Reject/Notify to QC Manager
‐‐do‐‐
CNC Shop/ Induction Hardening
Induction Hardening
Tempering
MPI Testing
DP Testing HRC Hardness
Once per day
100 % of total Lot
100 % of total Lot of Induction Hardening
/ As per customer Specific requirement
Suspected Material of the lot MPI done
Every after 2 Hours of production run
As per the setting parameters
165ᵒC
As per the setting parameters
Visually 53 Min.
As per the Check Points & WI
Visual Display
As per the check Points Sheet & WI
As per the Work Instruction
WI for HRC Hardness testing
Pressure Gauge,Vernier,Pyromete r, filler Gauge, Refractrometer, Polymer etc.
Visual Temp. Indicator
MPI Machine
Chemical & Visual
HRC Hardness testing Machine
Incharge Heat treatment
"
"
"
"
RBA/Fdy/HT/R‐ 02 & R‐07
‐‐‐‐‐‐
RBA/Fdy/HT/R‐ 04 &
RBA/Fdy/LAB/R‐ 15
‐‐‐‐‐
RBA/Fdy/WIO/LAB/D‐25
Reject/Notify to QC Manager
‐‐‐‐‐
Reject/Notify to QC Manager
"
Reject/Notify to QC Manager
Micro Hardness
Every after 4 Hours of production run
Case depth‐0.51 min
First piece approval Report Check Points in approval "
report
RBA/Fdy/HT /R‐09
Reject/Notify to QC Manager
Painting (Epoxy ,CED,Powder coating,Phosphating)
One / Lot
As per customer requirement
Measurement/As per the check Point
Viscosity, Coating thickness measuring instrument
Inspection ware house/ LAB
RBA/Fdy/PHT/R‐ 03 and
RBA/Fdy/CED/R‐ 03 & 04 & RBA/Fdy/PCT /R‐01
Re‐paint/ Re‐coating/ Re‐Phosphating
Prepared By Reviewed & Approved By :
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 6
S. 13 Produkt Datablad
PDB-UC-0004, Rev. 1, Aug. 2022 | Produkt Datablad |
Vedlegg 7
S. 14 Produkt Datablad
CERTIFICATO N° | |
P534 | |
COMPANY | AZIENDA |
RBAFerro Industries Private Limited 0/0 Xxxxx Xxxx Xxxx, Xxxxxxx Xxxxx, Xxxxx 000, Xxxxxxx 000000 - Xxxx Xxxxxx, Xxxxx | |
PRODUCTION UNIT | UNITA’ PRODUTTIVA |
NH6, Village and Post Office: Prasastha, Xxxxxx Xx - 000000 Xxxx Xxxxxx Xxxxx | |
SCOPE OF THE CERTIFICATE | OGGETTO DEL CERTIFICATO |
GULLY TOPS AND MANHOLE TOPS FOR VEHICULAR AND PEDESTRIAN AREAS Dispositivi di coronamento e chiusura per zone di circolazione utilizzate da pedoni e da veicoli | |
REFERENCE STANDARDS | NORME DI RIFERIMENTO |
EN 124-1:2015, EN 124-2:2015 | |
CERTIFICATION SYSTEM | SISTEMA DI CERTIFICAZIONE |
General Agreement Conditions for the product certification – CP DOC 229 Condizioni Generali di Contratto per la Certificazione di prodotto - CP DOC 229 Particular rules for gully tops and manhole tops - CP DOC 243 Regolamento particolare per dispositive di coronamento e chiusura – CP DOC 243 Instructions for the application of the EN 124:2015 - UNI/TR 11671:2017 Indicazioni per l’applicazione della serie EN 124:2015 – UNI/TR 11671:2017 | |
PRODUCTS | PRODOTTI |
3307011 RBAD-1441 Manhole Top EN 124-2 – D400 – 2/2 – 614 – F – RP |
First Issue
Prima Emissione
Current Issue
Emissione Corrente
Expiry Date
Scadenza
11/05/2022 11/05/2022 31/12/2022
THE PRESIDENT AND GENERAL MANAGER ING. XXXXXXX XXXXXXXX
1 of 1