CONTENT
CONTENT
(1)Characteristic for yf-98s……… | P2 | |
(2)USING OPERATION | ……………… | P3 |
(3)FRONT PANEL INTRODUCTION | ……………… | P4-P6 |
(4)USER’S MAINTENANCE | ……………… | P7 |
(5)ERROR CODE AND SOLUTION | ……………… | P8-P11 |
(6)WARRANTY | P12 |
Ver. 2 2015.10
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(1)CHARACTERISTIC INTRODUCTION
1. FILM 2.ROLLER 3.LOWER MOULD PLATE 4.CUP XXXX
5. LOWER MOULD 0.XXXXXX DOOR 7. FRONT PANEL
8. FILM CLAMP 9. TRIANGULAR SLIDING PLATE
10. FILM SENSOR 11.JUMP ROD
一、 Principe:
Use electric plate makes film and container mix together, then use knife which hidden from upper film to cut off. It
achieve film is pasted up on the container.二、Patent and special design
○1 Safety device:This machine has safety door. If everything and hand touch to safety door, the display monitor will show “E07”, then lower mould recoil immediately recoil and prevent accidents to cut the finger.
○2 Jump Rod:This device can help container which the same caliber, different depth to sealing. Make it jump at the same time. User can easy to pick up the container.
○3 Auto detect:Panel can detect any failures. Help the user to fix.
二、 The sequence of machine motion:○1 Put cap on the lower mould.
○2 Auto(or manual)sealing. ○3 Film motor rewinding. ○4 Upper mould push down to sealing and cut the rim. ○5 Cap out put.
○6 pick the cup.
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(2)USER’S OPERATION
1. Fill in the film in correct direction as the above picture. If you fill in the wrong way, the film would be stuck with the heater of upper mould.After loading the film, please match the eye-mark of film to the place of film sensor.
2. Plug the AC power wire, turn on the power botton, the lower mould will push out at the same time. Further, the upper mould will be increasing the temperature automatically.
3. After 5~7 minutes, the TEMPERATURE INDICATIR shall shut off when the upper mould’s temperature set ready. Till now, the auto function is ready for work. It could be only in manual while the temperature is not ready.
4. The way to choose the container and film:
(1)PET/ES film is suitable for any kind of trays. (temperature range 140~160°C) (2)As for sealing well, the material of both container and film should be the same. (temperature range 160~180°C)
※PS:Unemployed and children are forbidden to close to the machines.
To forbidden the accident, don’t put hands in the machines unless you pull out the power wire.
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I. Indicator
《3》FRONT PANEL INTRODUCTION
II. Function of buttons:
(1)Power indicator: Indicating the power is online or offline.
(2)Power key: Press power key to start up the machine. After displaying “YF-LCC”pattern, the machine begins to service you. Oppositely,“PO”
pattern means the power is off.
(3)Auto/Manual choice key: Providing you to select auto or manual operation;
A. If manual is selected, the machine is waiting for pressing the manual key to go on sealing process.
B. If auto is selected, the machine is automatically doing sealing process. (Cups will be sealed automatically.)
4.Manual Operate KEY: Work in situation 3-A.
5.Reset key: Reset the function of microcomputer’s parameters, and special function.
6.Temperature Key: Lighting up as increasing temperature, off oppositely. 7.Right screen: A. To display the temperature as usual condition.
B. To display the parameter of function as changing the parameter setting.
C. To display error code.
8.〝UP〞 and 〝DOWN〞Keys: To increase or decrease one unit value. 9.Counter Key: To display the amount or count back to zero.
10.Left screen: A. To display the amount as usual condition.
B. To display the parameter setting. Symbolizing P1~P5.
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I. LED Indicator
ET-999SN ET-95SN ET-99SU ET-99MU
1. : LOWER MOULD/CUP INPUT
2. : UPPER MOULD SEALING
3. : UPPER MOULD STANDBY
4. : LOWER MOULD/CUP OUTPUT
5. : FILM REWINDING
6. : SECURITY DOOR ERROR
7. : EYE-MARK SENSING
8. : TEMP HEATING
9. : MANUAL MODE OPERATION
10. : AUTO MODE OPERATION
11. :YF LED LOGO Indicating the power is online.
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III. Function of setting
1. System parameter table:
Symbol | Function Setting | Range | Parameter Setting (Set in factory) |
P1 | Set Temperature | PP(160~180℃)ES(140~160℃) | 160℃ |
P2 | Counter | LOK: LOCK / OPN: UNLOCK | N (can be reset) |
P3 | Sealing time | 001~030 unit (0.1sec~3sec) | 010 unit (1sec) |
P4 | Cup settled time | 000~030 unit (0.0sec~3sec) | 010 unit (1sec) |
P5 | Film rolling time | 000~060 unit (0.1sec~6sec) | 000(controlled by sensor) |
IV.Operating procedures:
counter
POWER
The procedures of machine as: A->B->C->D->E->F->G->H->I
A. Press
TEMP.
to display YF/LCC, then left screen shows The machine is now ready for using.
and right screen shows
up
SET
B. Press key, the left screen displays P1,the right screen displays temperature,
down
then use or Key to increase or decrease one degree.(PP film 160~180℃,
SET
OPN
ES film 140~160℃)
C. Press
Key, then the left screen display
P2, the right screen shows counting
mode, reset
means can be reset to zero and recounting from one,LOK to zero, but continuously counting day after day.
means cannot be
SET
D. Press key once more, the left screen shows P3, and right screen shows
down
sealing time, then use up and key to increase or decrease the value by one
unit (0.1 second). Generally, the value is assigned between 005 and 015.
SET
E. Press key once more, the left display shows P4, and right display shows cup
down
settling time, then use up and key to increase or decrease the value by one
unit (0.1 second). Generally, the value is assigned between 005 and 010.
SET
F. Press key once more, the left display shows P5 , and right display shows
up
down
plastic paper advancing time. If the paper has a sensed point (eye mark), then set
the value at 000, else depends on the length of the paper unit, and use key to adjust the correct time, generally, is set around 006 and 020.
and
Press
key once again, the left display shows YF, and right display shows LCC, means all set procedures are finished. The left display goes to normal
SET
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《4》USER’S MAINTENANCE
Any time do maintenance, should un-plug the AC power wire.
G. Daily check point
(1) Check the upper mould and clean by wet cloth or rough plastic sheet. If not, the dirty plastic sheet or powder will stick on the heating plate.
(2) Keep both the right and left slider those fixed under the lower mould plate clean
and lubricated, if not, the input and output of the lower mould operation will be unsmooth.
(3) Clean the groove of the lower mould.
(4) Clean the jack system. (Jack slider, spring roller, bearing etc), keep it operate smoothly.
(5) Clean the film sensor and lower mould in-out sensor.
II. Other maintenance and repair placement:
Please contact with your local dealer for service and cooperate with the maintenance staff.
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Maintenance-1
ERROR CODE AND SOLUTION :
1 | E00 | Temperature control system error. |
2 | E01 | Heating circuit or temperature wire error. |
3 | E02 | Upper motor or micro switch of upper mould error. |
4 | E03 | Lower motor or micro switch of lower mould error. |
5 | E04 | Sealing film is not in the right position or the eye-mark sensor error. |
6 | E05 | Lower motor or micro switch of lower mould error. |
7 | E06 | Upper motor or micro switch of upper mould error. |
8 | E07 | Safety door is touched or collided. |
9 | E19 | PCB error:The main control system of PCB error PCB crashed. |
10 | E20 | Short of DC12V. |
11 | Err | Voltage error. |
12 | E12 | Upper motor of film rise error.(Reducer, Web, bolt loose or circuit error.) |
13 | E13 | Lower motor of film stretch out error. (Xxxxxxx, pull rod, bolt loose or circuit error.) |
14 | E15 | Lower motor of film enter error. (Xxxxxxx, pull rod, bolt loose or circuit error.) |
15 | E16 | Upper motor of film under pressure error. (Reducer, webs, bolt loose or circuit error.) |
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Maintenance-2
ERROR CODE AND SOLUTION :
12 | Cannot in-put the containers under Auto setting : 1. The film sensor of lower mould is too strong or too weak. please clean the sensor or adjust the degree of sensor. 2. The black paint on lower mould is peeled off. Please paint it again smoothly. Change a film sensor if above adjustment is useless. |
13 | Cannot seal the container smoothly : 1. Clean up the surface of upper mould. 2. defacement of lower mould or silicon rubber. 3. Deformation of the containers. 4. To increase the temperature or adjust the time for sealing. 5. The springs of upper mould is broken, so that the pressure is not at average. (it occurs about sealing 100 thousand times.) 6. The springs of heater is broken, so that the pressure in not at average.(it occurs about sealing 300 thousand times.) The knife of upper mould is stuck. Please ask the technical staffs to clean up the knife. Wrong use of film material: Sealing paper containers with PP film.(WRONG)Sealing Styrofoam containers with ES film.(WRONG) |
14 | Film stops before sealing but PCB has no error code : 1. Clean up the film sensor. 2. To adjust the degree of the film sensor stronger. 3. To change a new film sensor as it is broken. PCB crashed. |
15 | No power of the machine : 1. Please plug the AC power wire. 2. The fuse of PCB is broken. 3. The short terminal of PCB is loosen. |
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Maintenance-3
ERROR CODE AND SOLUTION :
16 | Wrong position of the containers : To use lubricant on slide and jump rod everyday. |
17 | Cannot cut down the film: 1. To clean the surface of the upper mould. 2. Please ask the technical staffs to clean up the knife of upper mould. 3. Defacement of lower mould or silicon rubber. 4. Adjust the depth of pressing for upper mould. 5. The springs of upper mould is broken, so that the pressure is not at average. 6. The PET film is too thick to cut down. 7. The knife of upper mould is not sharp enough or broken. |
18 | The lower mould lodge when sealing was finished : The micro switch is stuck by fructose. Please clean up the switch. |
19 | Shortage of voltage : 1. The extended line is too thin. 2. Conjoint with too many other electric machines for one extended line. |
20 | The safety door is crushed by the containers while sealing : 1. The jack rod collide with the inner edge of lower mould. 2. Clean up the jump rod/bar and use lubricant on it. 3. Change a new spring of jump rod as it is broken. |
21 | The film is not in the right position or turning around and around : Please avoid to put the sealing machine under the sunshine directly, or it would cause the misunderstanding of in-put and film sensor. |
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圖一
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Content:
Warranty Statement
Warranty Certificate Date of delivery: | |||
Customer: | |||
Address: | |||
Tel.: | Fax/Email: | ||
Model No: | M/C No.: | ||
Inspection: | Annotation 1. Here we grant one year free service since the date of delivery. We will offer service of free maintenance and parts change. 2. Damages caused by natural disaster, re-equip without consulting with the dealer, due to operator's fault or wrong operation to make it malfunctioned or damaged, 、a malfunction caused by move or shift would be charged for parts and repair placement. 3. It would be charged for parts and repair placement one year after delivery. | ||
Authorized by | |||
※The contract would be avoid without authorization. |
Model capacity | YF-98S |
Voltage | 110V/220V 50/60Hz |
Duty | 400W |
Weight | 22kg |
Size(mm) | 350X360X610 |
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